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Suzuki DL1000 - Page 277

Suzuki DL1000
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6-20 CHASSIS
Insert the inner tube into the outer tube and fit the oil seal and
dust seal with the special tool.
# 09940-52861: Front fork oil seal installer
NOTE:
Stamped mark on the oil seal should face outside.
DAMPER ROD BOLT
Install the rebound spring and oil lock piece to the damper
rod.
NOTE:
When installing the rebound spring, the smaller inner diameter
of spring must seat the stopper of damper rod.
Insert the inner rod/damper rod (cartridge) into the outer tube.
Apply THREAD LOCK “1342” to the damper rod bolt and
tighten it to the specified torque.
) 99000-32050: THREAD LOCK “1342”
& Damper rod bolt: 20 N·m (2.0 kgf-m, 14.5 lb-ft)
"
NOTE:
If the damper rod turns together with the damper rod bolt, tem-
porarily install the fork spring, spacer, washer and cap bolt to
prevent the damper rod from turning.
FORK OIL
Place the front fork vertically without spring.
Compress the front fork fully.
Pour the specified front fork oil into the front fork up to the top
of the inner rod.
* 99000-99001-SS8: SUZUKI FORK OIL SS-8
Use a new damper rod bolt gasket
7 to prevent oil
leakage.

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