Suzuki DL1000 - Conrod and Crankshaft Service Data

SERVICING INFORMATION 8-41
CONROD + CRANKSHAFT
Unit: mm (in)
ITEM STANDARD LIMIT
Piston ring groove width
1st
0.93 – 0.95
(0.0366 – 0.0374)
—
1.55 – 1.57
(0.0610 – 0.0618)
—
2nd
1.01 – 1.03
(0.0398 – 0.0406)
—
Oil
2.51 – 2.53
(0.0988 – 0.0996)
—
Piston ring thickness
1st
0.86 – 0.91
(0.034 – 0.036)
—
1.38 – 1.40
(0.054 – 0.055)
—
2nd
0.97 – 0.99
(0.038 – 0.039)
—
Piston pin bore I.D. 22.002 – 22.008
(0.8662 – 0.8665)
22.030
(0.8673)
Piston pin O.D. 21.992 – 22.000
(0.8658 – 0.8661)
21.980
(0.8654)
ITEM STANDARD LIMIT
Conrod small end I.D. 22.010 – 22.018
(0.8665 – 0.8668)
22.040
(0.8677)
Conrod big end side clearance 0.17 – 0.32
(0.007 – 0.013)
0.50
(0.020)
Conrod big end width 21.95 – 22.00
(0.864 – 0.866)
—
Crank pin width 44.17 – 44.22
(1.739 – 1.741)
—
Conrod big end oil clearance 0.040 – 0.064
(0.0016 – 0.0025)
0.080
(0.0031)
Crank pin O.D. 44.976 – 45.000
(1.7707 – 1.7717)
—
Crankshaft journal oil clearance 0.002 – 0.029
(0.0008 – 0.0011)
0.080
(0.0031)
Crankshaft journal O.D. 47.985 – 48.000
(1.8892 – 1.8898)
—
Crankshaft journal holder width 25.2 – 25.4
(0.99 – 1.00)
—
Crankshaft journal width 25.50 – 25.55
(1.004 – 1.006)
—
Crankshaft runout
—
0.05
(0.004)