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Suzuki DL1000 - Page 91

Suzuki DL1000
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ENGINE 3-45
If the thrust clearance exceeds the standard range, adjust the
thrust clearance by the following procedures:
Remove the thrust washer, and measure its thickness with a
micrometer.
Change the thrust washer with the other washer if the thrust
clearance is incorrect.
Perform the thrust clearance measurement described above
once again checking to make sure it is within standard.
" 09900-20205: Micrometer (0 25 mm)
Unit: mm (in)
CYLINDER HEAD REASSEMBLY
Install the valve spring seats.
Oil each oil seal, and press-fit them into position with the
valve guide installer.
" 09916-44910: Valve guide remover/installer
#
Insert the valves, with their stems coated with molybdenum oil
solution all around and along the full stem length without any
break.
#
) MOLYBDENUM OIL
Color/Mark
(Part No.)
Thrust washer thickness
A
Blue
(09181-15182)
1.38 1.42
(0.054 0.056)
Yellow
(09181-15181)
1.28 1.32
(0.050 0.052)
Light blue
(09181-15176)
1.18 1.22
(0.046 0.048)
Light green
(09181-15172)
1.08 1.12
(0.043 0.044)
Brown
(09181-15166)
0.98 1.02
(0.039 0.040)
“J mark
(09181-15164)
0.88 0.92
(0.035 0.036)
Mark
Color
A
Do not reuse the removed oil seals.
When inserting each valve, take care not to damage
the lip of the oil seal.

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