Sym Mio 100 Service Manual

10. Alternator / Starting Clutch
10-8
Alternator Coil Set Installation
Install the coil set onto right crankcase cover. (2
bolts)
Install pulse generator (2 bolts)
Tighten the cable guide (2 bolts)
Torque: 1.5~2.0kgf-m
Tie the wire harness hose onto the indent of
crankcase
Caution
z Make sure that the wire harness is placed
under the pulse generator.
Install both the AC generator and the pulse
generator connectors.
Flywheel Installation
Make sure that there is no magnetic powder. If
so, clean up it.
Align insert on crankshaft with the flywheel groove,
and then install the flywheel
Hold the flywheel with flywheel holder, and tighten
its nut.
Torque value: 5.0~6.0kgf-m
Special service tool:
Universal fixture SYM-2210100
Install the cooling fan (4 bolts).
Install the cooling fan shroud (2 screws, 2 bolts)
Install the exhaust pipe (2 bolts, 2 nuts)
Install the right side cover. (1 screw)
Add some engine oil according the specified
quantity.
Connectors
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Sym Mio 100 Specifications

General

Engine Type	4-stroke, Single Cylinder
Starting System	Electric & Kick
Transmission	CVT
Fuel System	Carburetor
Front Brake	Disc
Rear Brake	Drum
Tires Front	90/90-10
Tires Rear	90/90-10
Length	1760 mm
Height	1070 mm
Wheelbase	1230 mm
Fuel Tank Capacity	5.2 L