Sym Mio 100 Service Manual

6. Cylinder Head / Valve
6-10
Cylinder Head Inspection
Cylinder Head
Check if spark plug and valve holes are crack.
Measure cylinder head wrap age with a
straightedge and flat feeler gauge.
Service limit: 0.05mm
Valve spring free length
Measure the free length of intake and exhaust
valve springs.
Service limit: 31.5mm
Valve stem
Check if valve stems are bend, crack or burn.
Check the operation condition of valve stem in
valve guide, and measure & record the valve stem
outer diameter.
Service Limit: (Refer to page 2)
Valve guide
Caution
z Before measuring the valve guide, clean
carbon deposits with reamer.
Special Service Tool:
5.0mm valve guide reamer
Measure and record each valve guide inner
diameters.
Service limit: 5.03mm
The difference that the inner diameter of valve
guide deducts the outer diameter of valve stem is
the clearance between the valve stem and valve
guide.
Service Limit: (Refer to page 2)
The narrow pitch of the spring shall face to the
combustion chamber.
5.0mm valve guide reamer
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Sym Mio 100 Specifications

General

Engine Type	4-stroke, Single Cylinder
Starting System	Electric & Kick
Transmission	CVT
Fuel System	Carburetor
Front Brake	Disc
Rear Brake	Drum
Tires Front	90/90-10
Tires Rear	90/90-10
Length	1760 mm
Height	1070 mm
Wheelbase	1230 mm
Fuel Tank Capacity	5.2 L