In addition to damage such as kinking, crushing and broken wires, factors such as
corrosion, abrasion, pitting, peening and scrubbing of the outside wires, reduction of rope
diameter, the condition of other components and proper lubrication are considered. Refer
to wire rope lubricating procedures.
Before installing a new or replacement rope, make certain the rope to be used is the proper
type and size. The wrong rope will not function properly and may even be dangerous.
Install cable on the winch drum in accordance with the following procedure.
1. Position the cable over the boom tip sheave and route back to the winch drum.
2. Position the winch drum with the cable anchor slot on top.
3. Insert cable through slot and position around the cable wedge.
4. Position the anchor wedge in the drum slot; pull firmly on the free end of the cable to
secure the wedge.
5. Slowly rotate the drum, ensuring the first layer of cable is evenly wound on the drum.
6. Install the remainder of the cable, as applicable. The end of the cable should be even
with the bottom of the anchor wedge.
NOTE: If the wedge does not seat properly in the slot, carefully tap the top of the
wedge with a mallet.
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