EasyManua.ls Logo

Terex TA50RT User Manual

Terex TA50RT
65 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
ARTICULATED BOOM LIFT
MODEL TA50RT
OPERATOR'S
MANUAL
Terex Aerials
106 12th Street S. E.
Waverly, IA 50677
U.S.A.
Telephone: (319) 352-3920
Facsimile: (319) 352-5727
Terex Aerials
10600 W. Brown Deer Road
Milwaukee, WI 53224
U.S.A.
Telephone: (414) 362-9300
Facsimile: (414) 355-0832
Terex Aerials
Courtstown Industrial Park
Little Island,
Co.Cork, Ireland
Telephone: (353) 21-353011
Facsimile: (353) 21-353368
P/No: 65002-0005 Rev.1 04/99

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Terex TA50RT and is the answer not in the manual?

Terex TA50RT Specifications

General IconGeneral
BrandTerex
ModelTA50RT
CategoryLifting Systems
LanguageEnglish

Summary

Introduction to the TA50RT Manual

Operator Responsibilities and Safety

Outlines operator's role in safety, compliance with regulations, and safe work practices.

Safety Signal Identification

Identifies DANGER, WARNING, and CAUTION signals used to convey safety information.

Danger Signal Definition and Implications

Defines 'DANGER' as an imminent hazardous situation leading to death or serious injury.

Warning Signal Definition and Implications

Defines 'WARNING' as a potentially hazardous situation leading to death or serious injury.

Caution Signal Definition and Implications

Defines 'CAUTION' as a potentially hazardous situation leading to minor injury or property damage.

Machine Specifications and Dimensions

TA50RT Operating Dimensions and Limits

Details maximum working height, outreach, speed, gradability, and ground clearance.

TA50RT Operational Design Specifications

Specifies safe working load, wind limits, slope limits, and operational timings.

TA50RT Working Envelope Diagram

Illustrates the TA50RT's operational reach and height capabilities with a graphical representation.

TA50RT General Arrangement Drawings

Provides diagrams showing the overall physical layout and dimensions of the TA50RT.

TA50RT Mechanical Component Details

Lists specifications for tyres, wheel gearbox, wheel diameter, and brakes.

TA50RT Hydraulic Component Details

Details specifications for lift cylinders, hoses, and filtration systems.

Equivalent Hydraulic Oil Brands

Lists equivalent hydraulic oil brands and types that can be used for the TA50RT.

TA50RT Engine Specifications

Details the engine type, displacement, cylinder count, and fuel used in the TA50RT.

Machine Safety Rules and Precautions

Electrocution Hazard Warning

Warns about electrocution hazard, non-insulated nature, and required clearance from electrical lines.

General Safety Rules and Precautions

Provides fundamental safety rules and precautions for operating the machine.

Platform Operation Safety Rules

Covers wearing safety belts, securing gates, not blocking controls, and capacity limits.

General Operational Safety Practices

Includes securing tools, not using ladders, avoiding climbing booms, and preventing unauthorized use.

Environmental and Operational Safety Limits

Addresses wind area, slope limits, propping elevated booms, and entanglement hazards.

Safe Operation Practices and Prohibitions

Lists operational prohibitions like sitting on rails, operating under influence, and stunt driving.

Operational Checklists and Loading Safety

Emphasizes operational checklists, safe loading/unloading procedures, and directional decals.

Emergency Stop and Brake Release Safety

Explains emergency stop button function and safety when releasing brakes.

Transport and Operational Cautions

Provides cautions on transporting the machine, platform pull limits, and avoiding stationary objects.

Key Safety Features of the TA50RT

Describes the machine's safety features, including emergency stop, footswitch, tilt, and movement alarms.

Emergency Stop Button Functionality

Explains the operation of emergency stop buttons located at ground and cage controls.

Footswitch Control Operation

Details the requirement to depress the footswitch for machine operation and its effect on engine speed.

Bolt Torque Specifications Chart

Provides a chart of bolt specifications and their required torque values in Nm and lbft.

Operating Procedures for TA50RT

Pre-Use Inspection Checklist

Lists daily checks to ensure the machine is in good condition and safe to use.

Ground Control Operational Checks

Details checks to be performed from the ground controls, including testing all operations.

Cage Control Operational Checks

Details checks to be performed from the cage controls on a level surface.

TA50RT Unloading Procedures

Provides step-by-step instructions for safely unloading the TA50RT from a truck or trailer.

Post-Unloading Procedures

Details actions after unloading, including removing tie-downs, starting the engine, and testing functions.

Driving the TA50RT Machine

Explains how to operate the machine for driving, including control locations and direction.

TA50RT Drive Control Layout

Describes the location and function of drive controls in the cage: joystick and footswitch.

TA50RT Forward and Reverse Driving

Provides instructions for driving the machine forward and in reverse using the joystick.

TA50RT Drive Speed Control

Explains how drive speed is controlled proportionally by the joystick and automatically reduced when elevated.

TA50RT Steering Control Operation

Details how to steer using the joystick rocker switch, noting wheels are not self-centring.

TA50RT Travel Speed Control Settings

Describes the two-speed drive settings and their impact on gradeability and climb ability.

TA50RT Differential Lock System

Explains the function, cautions, and proper use of the differential lock for improved traction.

TA50RT Braking System Description

Describes the single braking system, its application as parking and service brakes.

Emergency Braking Methods

Outlines methods for emergency braking, including the STOP button, footswitch, and joystick neutral.

Cage Control Operations

Instructions for starting the engine and operating functions from the cage control station.

Ground Control Operations

Provides procedures for starting the engine and operating controls from the ground station.

After Use and Storage Instructions

Recommends procedures for storing the machine after use, including closing doors and removing keys.

Cold Weather Operating Precautions

Details special precautions for operating the machine in cold weather conditions and icy surfaces.

TA50RT Emergency Towing Procedures

Provides guidelines for towing the machine, including speed limits and brake inoperability.

TA50RT Wind Condition Operating Limits

Specifies maximum wind speeds for operation and considerations for nearby obstructions.

Testing the TA50RT Tilt Alarm

Instructions for testing the tilt alarm and the procedure if it sounds during operation.

TA50RT Warning Lamp Indicators

Explains the function and meaning of battery charge, engine temperature, and air filter warning lamps.

Emergency Procedures for TA50RT

General Emergency Procedure Guidelines

Provides advice on staying calm and thinking through situations during emergencies.

Emergency: Platform Elevated, Controls Unresponsive

Details corrective actions when platform controls are unresponsive while the unit is elevated.

Emergency: Operator Incapacitated at Platform

Outlines procedures for responding when an operator is incapacitated in the platform.

Emergency: Platform Contact with Power Lines

Provides critical steps for emergencies involving platform contact with live power lines.

TA50RT Emergency Pump Operation

Explains how to use the handpump to operate boom functions and lower the cage in emergencies.

TA50RT Emergency Rotation Procedures

Describes methods for emergency rotation using mechanical override or the emergency pump.

TA50RT Emergency Towing Procedures

Provides guidelines for towing the machine, including speed limits and brake inoperability.

Disengaging and Re-engaging TA50RT Brakes for Towing

Details the procedure to disengage and re-engage the machine brakes for towing operations.

TA50RT Maintenance Schedules and Information

Introduction to TA50RT Maintenance

Emphasizes following servicing instructions for safety and reliability, and notes on oil leaks.

TA50RT Hydraulic Oil Recommendations

Lists recommended hydraulic oils and their required properties for the TA50RT.

Health Warning: Handling Hydraulic Oils

Warns about potential health hazards from contact with mineral oils and emphasizes hygiene.

TA50RT Diesel Engine Oil Service Schedule

Recommends consulting the engine handbook and provides a basic oil change schedule.

Daily Servicing Checklist

Lists all checks to be completed by the operator before operating the unit daily.

Weekly Servicing Checklist

Lists checks to be performed weekly by an experienced technician.

Monthly Servicing Checklist

Lists additional checks to be performed monthly, in addition to weekly checks.

Six-Monthly Servicing Checklist

Details checks to be carried out every six months, including cage levelling and boom cylinders.

Yearly Servicing Checklist

Lists checks to be performed annually, such as changing gearbox oil and examining hydraulic oil.

Four-Yearly Servicing Checklist

Details comprehensive checks to be performed every four years, focusing on hoses and pivot pins.

Daily Routine Servicing Procedures

Details the steps for daily servicing, including hydraulic oil level and tyre condition checks.

Checking TA50RT Hydraulic Oil Level

Step-by-step guide to checking the hydraulic oil level and ensuring the filler plate is secure.

Weekly Routine Servicing Procedures

Details procedures for weekly servicing tasks, focusing on the hydraulic system and steering.

TA50RT Weekly Hydraulic System Checks

Covers inspecting the hydraulic circuit for leaks and checking pivot pin security.

TA50RT Weekly Steering Checks

Instructions for checking the steering cylinder for oil leakage and linkage for water.

TA50RT Weekly Pivot Pin Checks

Instructions for checking pivot pin security and greasing them as shown in Figure 5.2.

Monthly Routine Servicing Procedures

Details procedures for monthly servicing, including hydraulic oil, chassis bolts, and lubrication.

TA50RT Monthly Hydraulic Oil Maintenance

Procedure for draining and checking hydraulic oil for water and impurities.

Six-Monthly Routine Servicing Procedures

Details checks for six-monthly servicing, including cage levelling and boom pivots.

Checking TA50RT Cage Levelling System

Examines levelling cylinders, pivot points, and hose fittings for wear and leaks.

Yearly Routine Servicing Procedures

Details yearly servicing tasks, focusing on hydraulic oil, filter elements, and system checks.

Refilling TA50RT Hydraulic Oil Tank

Step-by-step instructions for refilling the hydraulic oil tank with the correct oil type and quantity.

TA50RT Structural Examination

Emphasizes thorough examination of the machine structure for damage, corrosion, and fractures.

Four-Yearly Routine Servicing Procedures

Details comprehensive checks for four-yearly servicing, including flexible hoses and pivot pins.

TA50RT Pivot Pins and Bearings Maintenance

Covers lubrication checks for pivot pins and bearings at 4-yearly intervals.

Replacing TA50RT Boom Pins

Step-by-step guide for replacing boom pins, including support and lubrication.

Checking TA50RT Zoom Cylinder Condition

Instructions for checking the zoom cylinder condition, including pins, hoses, and movement.

Replacing TA50RT Zoom Pads

Procedures for replacing front and rear zoom pads depending on the type of pad.

Replacing TA50RT Lift Cylinder Seals

Details how to replace lift cylinder seals, with options for in-place or cylinder removed replacement.

TA50RT General Lubrication Schedule

Lists recommended lubricants, frequencies, and remarks for various machine components.

TA50RT Slew Bearing and Gear Lubrication

Details recommended lubricants and procedures for slew bearing and gear lubrication.

TA50RT Slew Gear Lubrication

Details cleaning, lubrication, and grease characteristics for slew gears.

Related product manuals