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A40i
Thermal Dynamics A40i User Manual
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A40i, A60i
INTRODUCTION
Manual 0-5466
2-4
2.06
Power Supply Features
Handle and Leads W
r
ap
T
orch L
eads Receptacl
e
Control P
anel
Work L
ead Receptac
le
Input P
ower Cor
d
P
ort for Optional Automation
Interface Cable
Gas Inlet P
ort
Filter Assembly
Input P
ower ON/OFF Switch
2.07
Power Supply Placement
21.121"
536.47 mm
35 lb / 15.875 kg
7.847
199.3 mm
14.146"
359.3 mm
15"
381 mm
6"
150 mm
15"
381 mm
6"
150 mm
Power Supply Dimensions & W
eight
V
entilation Clearance Requir
ements
19
21
Table of Contents
Default Chapter
9
Table of Contents
9
Section 1
13
General Information
13
Notes, Cautions and Warnings
13
Warranty
15
Statement of Warranty
15
Section 2 System
17
Introduction
17
How to Use this Manual
17
Equipment Identification
17
Receipt of Equipment
18
Power Supply Specifications
18
Input Wiring Specifications
19
Power Supply Features
20
Power Supply Placement
20
Section 2 Torch
21
Introduction
21
01 Scope of Manual
21
02 General Description
21
03 Specifications
21
04 Quick Connection Torch
22
05 Options and Accessories
22
06 Introduction to Plasma
22
Section 3 System
25
Installation
25
Unpacking
25
Lifting Options
25
Power Supply Location and Mounting
25
Opening the Main Switch Cover
26
Primary Input Power Connections
26
Primary Input Power Connections, THREE Phase
27
Gas Connections
28
Work Lead Connections
31
Section 3 Torch
33
Installation
33
01 Torch Connections
33
02 Setting up Mechanical Torch
33
Section 4 System
35
Operation
35
Front Panel Controls / Features
35
Preparations for Operation
38
Marking
42
Section 4 Torch
45
Operation
45
01 Machine and Automated Torch Operation
45
02 Automation Torch Parts Selection
45
03 Machine and Hand Torch Parts Selection
46
04 Cut Quality
47
T.04 Cut Quality
47
05 General Cutting Information
48
06 Hand Torch Operation
49
07 Gouging
52
T.07 Gouging
52
08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip
54
09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip
66
Patent Information
78
Section 5 System
81
Service
81
General Maintenance
81
Maintenance Schedule
82
Common Faults
83
Fault Indicator
84
Basic Troubleshooting Guide
85
Power Supply Basic Parts Replacement
87
Section 5 Torch
91
Service
91
01 General Maintenance
91
02 Inspection and Replacement of Consumable Torch Parts
92
Section 6
93
Parts Lists
93
Introduction
93
Ordering Information
93
Power Supply Replacement
93
Replacement Power Supply Parts
93
Options and Accessories
93
Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)
96
Replacement Parts - for Machine Torches with Unshielded Leads
98
Torch Consumable Parts Automation / Machine (Sl100)Torch
100
Appendix 1: Sequence of Operation
101
(Block Diagram
101
Appendix 2: Data Tag Information
102
Appendix 3: Torch Pin - out Diagrams
103
Appendix 4: Torch Connection Diagrams
104
Appendix 5: Cnc Cable Color Code
105
Appendix 6: Automation Interface
106
Appendix 7: System Schematic, 208/480V 1Phase
108
Appendix 8: System Schematic, 400V 3Phase Ce
110
Appendix 9: System Schematic, 208/480V 3Phase
112
Appendix 10: Publication History
114
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Thermal Dynamics A40i Specifications
General
Brand
Thermal Dynamics
Model
A40i
Category
Cutter
Language
English
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