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A40i, A60i

INSTALLATION Manual 0-5466

3T-2

This Page Intentionally Blank

Table of Contents

Default Chapter9
- Table of Contents9
Section 113
- General Information13
- Notes, Cautions and Warnings13
Warranty15
- Statement of Warranty15
Section 2 System17
- Introduction17
- How to Use this Manual17
- Equipment Identification17
- Receipt of Equipment18
- Power Supply Specifications18
- Input Wiring Specifications19
- Power Supply Features20
- Power Supply Placement20
Section 2 Torch21
- Introduction21
- 01 Scope of Manual21
- 02 General Description21
- 03 Specifications21
- 04 Quick Connection Torch22
- 05 Options and Accessories22
- 06 Introduction to Plasma22
Section 3 System25
- Installation25
- Unpacking25
- Lifting Options25
- Power Supply Location and Mounting25
- Opening the Main Switch Cover26
- Primary Input Power Connections26
- Primary Input Power Connections, THREE Phase27
- Gas Connections28
- Work Lead Connections31
Section 3 Torch33
- Installation33
- 01 Torch Connections33
- 02 Setting up Mechanical Torch33
Section 4 System35
- Operation35
- Front Panel Controls / Features35
- Preparations for Operation38
- Marking42
Section 4 Torch45
- Operation45
- 01 Machine and Automated Torch Operation45
- 02 Automation Torch Parts Selection45
- 03 Machine and Hand Torch Parts Selection46
- 04 Cut Quality47
- T.04 Cut Quality47
- 05 General Cutting Information48
- 06 Hand Torch Operation49
- 07 Gouging52
- T.07 Gouging52
- 08 Recommended Cutting Speeds for Machine and Automated Torches with Exposed Tip54
- 09 Recommended Cutting Speeds for Machine and Automated Torches with Shielded Tip66
Patent Information78
Section 5 System81
- Service81
- General Maintenance81
- Maintenance Schedule82
- Common Faults83
- Fault Indicator84
- Basic Troubleshooting Guide85
- Power Supply Basic Parts Replacement87
Section 5 Torch91
- Service91
- 01 General Maintenance91
- 02 Inspection and Replacement of Consumable Torch Parts92
Section 693
- Parts Lists93
- Introduction93
- Ordering Information93
- Power Supply Replacement93
- Replacement Power Supply Parts93
- Options and Accessories93
- Torch Replacement Parts SL100SV Torch (with Solenoid on Mounting Tube)96
- Replacement Parts - for Machine Torches with Unshielded Leads98
- Torch Consumable Parts Automation / Machine (Sl100)Torch100
Appendix 1: Sequence of Operation101
- (Block Diagram101
Appendix 2: Data Tag Information102
Appendix 3: Torch Pin - out Diagrams103
Appendix 4: Torch Connection Diagrams104
Appendix 5: Cnc Cable Color Code105
Appendix 6: Automation Interface106
Appendix 7: System Schematic, 208/480V 1Phase108
Appendix 8: System Schematic, 400V 3Phase Ce110
Appendix 9: System Schematic, 208/480V 3Phase112
Appendix 10: Publication History114

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