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Thermal Dynamics
Welding System
CUTMASTER
Thermal Dynamics CUTMASTER User Manual
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Corporate Headquarters
16052 Swingley Ridge Road
Suite 300
St. Louis, MO 63017
T
elephone: 636-728-3000
Email: TDCSales@Thermadyne.com
www.thermadyne.com
81
Table of Contents
Table of Contents
4
Section 1: General Information
7
Notes, Cautions and Warnings
7
Important Safety Precautions
7
Publications
8
Note, Attention Et Avertissement
9
Precautions de Securite Importantes
9
Documents de Reference
10
Declaration of Conformity
12
Statement of Warranty
13
Section 2 System: Introduction
15
How to Use this Manual
15
Equipment Identification
15
Receipt of Equipment
15
Power Supply Specifications
16
Input Wiring Specifications
17
Power Supply Features
18
Section 2 Torch: Introduction
19
01 Scope of Manual
19
02 General Description
19
03 Specifications
19
T.01 Scope of Manual
19
T.02 General Description
19
T.03 Specifications
19
04 Options and Accessories
20
05 Introduction to Plasma
20
T.05 Introduction to Plasma
20
Section 3 System: Installation
23
Unpacking
23
Lifting Options
23
Primary Input Power Connections
24
Gas Connections
25
Section 3 Torch: Installation
29
01 Torch Connections
29
T.01 Torch Connections
29
02 Setting up Mechanical Torch
29
Section 4 System: Operation
31
Front Panel Controls / Features
31
Preparations for Operation
32
Cutting Operation
33
Section 4 Torch: Operation
35
01 Torch Parts Selection
35
02 Cut Quality
36
T.02 Cut Quality
36
03 General Cutting Information
36
04 Hand Torch Operation
37
05 Gouging
40
T.05 Gouging
40
06 Mechanized Torch Operation
41
07 Parts Selection for Sl100Torch Cutting
43
08 Recommended Cutting Speeds for SL100 Torch with Exposed Tip
44
09 Recommended Cutting Speeds for Sl100Torch with Shielded Tip
48
Patent Information
52
Section 5 System: Service
55
General Maintenance
55
Maintenance Schedule
56
Common Faults
56
Fault Indicator
57
Basic Troubleshooting Guide
58
Section 5 Torch: Service
63
01 General Maintenance
63
T.01 General Maintenance
63
02 Inspection and Replacement of Consumable Torch Parts
64
Section 6: Parts Lists
65
Introduction
65
Ordering Information
65
Power Supply Replacement
65
Replacement Power Supply Parts
66
Options and Accessories
66
Replacement Parts for Hand Torch
67
Replacement Parts - for Machine Torches with Unshielded Leads
68
Replacement Shielded Machine Torch Leads Assemblies
70
Torch Consumable Parts (SL100)
71
Appendix 1: Sequence of Operation(Block Diagram
73
Appendix 2: Data Tag Information
74
Appendix 3: Torch Pin - out Diagrams
75
Appendix 4: Torch Connection Diagrams
76
Appendix 5: System Schematic, 400V Units
78
APPENDIX 6: Publication History
80
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Thermal Dynamics CUTMASTER Specifications
General
Brand
Thermal Dynamics
Model
CUTMASTER
Category
Welding System
Language
English
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