Thermal Dynamics ULTRA-CUT 100 User Manual

TABLE OF CONTENTS (continued)
SECTION 4: OPERATION .......................................................................................................... 4-1
Power Supply Control Panel .................................................................................. 4-1
Start-Up Sequence ............................................................................................... 4-2
Gas Control Module Operation .............................................................................. 4-3
Sequence Of Operation ........................................................................................ 4-7
Gas Selection ......................................................................................................4-10
Power Supply Status Codes ................................................................................ 4-11
Remote Arc Starter: Service Chart .....................................................................4-14
Remote Arc Starter: Spark Gap Adjustment ....................................................... 4-15
SECTION 5: MAINTENANCE .................................................................................................... 5-1
External Coolant Filter Cleaning Procedure ........................................................... 5-1
Internal Coolant Filter Cleaning Procedure ............................................................ 5-2
Coolant Replacement Procedure ........................................................................... 5-2
SECTION 6: REPLACEMENT ASSEMBLIES & PARTS ........................................................... 6-1
System Layout ..................................................................................................... 6-2
Leads and Cables ................................................................................................. 6-3
Optional Gas Supply Leads .................................................................................. 6-8
Power Supply External Replacement Parts ........................................................... 6-9
Power Supply Replacement Parts - Right Side ..................................................... 6-10
Power Supply Replacement Parts - Right Side ..................................................... 6-11
Power Supply Replacement Parts - Right Side ..................................................... 6-12
Power Supply Replacement Parts - Front Panel ................................................... 6-13
Power Supply Replacement Parts - Front Panel ................................................... 6-14
Power Supply Replacement Parts - Right Side ..................................................... 6-15
Power Supply Replacement Parts - Rear Panel .................................................... 6-16
Power Supply Replacement Parts - Right Side ..................................................... 6-17
Power Supply Replacement Parts ........................................................................ 6-18
Power Supply Replacement Parts - Right Side ..................................................... 6-19
Power Supply Replacement Parts ........................................................................ 6-20
Power Supply Replacement Parts - Right Side ..................................................... 6-21
Power Supply Replacement Parts - Right Side ..................................................... 6-22
Gas Control Module (GCM-2010) Replacement Parts .......................................... 6-23
Gas Control Module (GCM-2010) Replacement Parts .......................................... 6-24
Remote Arc Starter (RAS-1000) Replacement Parts ............................................ 6-25
Remote Arc Starter (RAS-1000) Replacement Parts ............................................ 6-26
Command & Control Module Type 1- Replacement Parts .................................. 6-27
Command & Control Module Type 2 - Replacement Parts ................................. 6-28
Torch Valve Assembly Replacement Parts ........................................................... 6-29
XTL Torch Valve Assembly External Replacement Parts ...................................... 6-30
XTL Torch Valve Assembly Internal Replacement Parts .......................................6-31

Thermal Dynamics ULTRA-CUT 100 Specifications

General

Brand	Thermal Dynamics
Model	ULTRA-CUT 100
Category	Welding System
Language	English