TKE TW45 - Page 4

4.2.2 Machine base frame. ..........................................................................................................................................42
5 Transportation and storage. ....................................................................47
5.1 Packaging................................................................................................................................................................... 47
5.2 Transport....................................................................................................................................................................48
5.3 Fork-lift truck transport. .........................................................................................................................................48
5.4 Crane transport.........................................................................................................................................................48
5.5 Checking the delivery. .............................................................................................................................................49
5.6 Intermediate storage................................................................................................................................................50
6 Installation....................................................................................................51
6.1 Setting up the machine base frame.......................................................................................................................51
6.2 Aligning the machine. ...............................................................................................................................................51
6.3 Mounting the frame with rope pulley. .................................................................................................................. 52
6.4 Mounting the rope guard. .......................................................................................................................................54
6.5 Rope pulley on the machine base frame.............................................................................................................. 55
6.6 Shift protection on the machine base frame. .....................................................................................................55
6.7 Electrical connection. ..............................................................................................................................................56
6.7.1 Connecting the machine....................................................................................................................................57
6.7.2 Connecting the motor line.................................................................................................................................58
6.7.3 Connecting the posistor.................................................................................................................................... 59
6.7.4 Connecting the brake. ....................................................................................................................................... 59
7 Work on the product. ............................................................................... 60
7.1 Testing the brake......................................................................................................................................................60
7.2 Replacing the brake...................................................................................................................................................61
7.2.1 Mayr brake............................................................................................................................................................ 61
7.3 Checking the oil level. ..............................................................................................................................................63
7.4 Lubrication.................................................................................................................................................................63
7.5 Checking the backlash.............................................................................................................................................65
7.6 Replacing the traction sheave................................................................................................................................66
7.7 Replacing the motor.................................................................................................................................................68
7.8 Replacing the encoder.............................................................................................................................................69
7.9 Checking for grease/oil leakage. ...........................................................................................................................70
7.10 Blocking clamp...........................................................................................................................................................71
8 Commissioning........................................................................................... 72
8.1 Work steps. ................................................................................................................................................................ 72
8.2 Emergency operation. ............................................................................................................................................. 72
9 Maintenance. .............................................................................................. 74
9.1 Standstill maintenance............................................................................................................................................ 74
10 Appendix...................................................................................................... 75
10.1 Tightening torques. .................................................................................................................................................. 75
10.2 Manufacturer information. ..................................................................................................................................... 75
10.2.1 Wachendorff encoder WDG100H_38-1024 - Data sheet............................................................................77
10.2.2 Verification of traction sheave calculation.....................................................................................................78
10.2.3 mayr ROBA-duplostop Size 125 brake - installation and operating manual............................................79
10.2.4 mayr ROBA-duplostop Size 500 - 1800 brake - installation and operating manual. ........................... 95
10.2.5 SKINTOP MS-SC Mounting instructions........................................................................................................111
10.2.6 Wachendorff encoder WDG100H--xx-yyyy-ABN-I05-K3-D56 - assembly instructions.....................112
4 Table of contents
TK Elevator
BA, TW45 | 6231003860 | 03/2023