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TKE TW45 - User Manual

TKE TW45
132 pages
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OPERATING MANUAL
TW45
Drive
03/2023
6231003860

Table of Contents

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Do you have a question about the TKE TW45 and is the answer not in the manual?

Summary

About these instructions

Guide to layout

Explains the structure and layout of the manual.

Safety

Warning notes

Details the structure and meaning of safety warning symbols and texts.

Safety requirements

Outlines general safety requirements for product operation and handling.

10 rules for health and safety at work

Provides essential health and safety guidelines for workplace practices.

Personal protective equipment

Details the necessary personal protective equipment for safe operation and maintenance.

Description

Standards and legal requirements

Lists relevant standards and legal regulations the product complies with.

Product Group TW Machines

Describes the TW machine series and its technical development.

Product

Provides detailed information on the TW45C machine and its components.

Combination of versions; options

Illustrates possible combinations of machine versions and options.

Technology

Mechanical data

Presents detailed technical specifications related to the machine's mechanical components.

Gear unit

Details the specifications and features of the single-stage worm gear unit.

Brake

Provides technical data for the brake, including versions for machine room and ISIS1.

Encoder

Lists available hollow shaft encoders and their specifications.

Traction sheave

Details the specifications and dimensions of the one-part traction sheaves.

Performance chart

Presents performance data for standard applications and ISIS1 applications.

Motor versions

Describes the standard and special motor versions used with the machine.

Load data - traction sheave shaft

Specifies limit values for permitted radial stress on the traction sheave shaft.

Load data for upward horizontal; vertical rope pull direction

Details load restrictions for upward horizontal or vertical rope pull directions.

Gear efficiency

Provides gear efficiency values for dimensioning motors and frequency inverters.

Mass moment of inertia

Lists mass moment of inertia values for different machine configurations.

Weight

Provides weight specifications for machine components and complete machines.

Noise levels

Specifies airborne noise levels in the machine room at a distance of 1 meter.

Dimensions

Presents overall dimensional drawings and specifications for the machine and its components.

Machine

Presents dimensional drawings for the machine in machine room and vertical motor positions.

Machine room version; horizontal motor position

Shows dimensional drawings for the machine in horizontal motor position.

ISIS1 version (MRL - machine in the shaft pit)

Provides dimensional drawings for the ISIS1 version in machine in shaft pit.

Machine base frame

Details dimensions for the machine base frame without rope pulley.

Machine base frame with rope pulley - right-hand version of the rope pulley position

Shows dimensions for machine base frame with right-hand rope pulley.

Machine base frame with rope pulley - left-hand version of the rope pulley position

Illustrates dimensions for machine base frame with left-hand rope pulley.

Transportation and storage

Packaging

Provides instructions and notices regarding product packaging and handling.

Transport

Covers general transport guidelines, forklift, and crane transport precautions.

Fork-lift truck transport

Details safety warnings and precautions for forklift transport.

Crane transport

Outlines safety warnings and precautions for crane transport.

Dimensions and weight

Refers to weights and dimensions for packaging, delivery notes, and specifications.

Checking the delivery

Provides steps for checking delivered goods for completeness and damage.

Intermediate storage

Specifies conditions for storing the product when not in use.

Installation

Setting up the machine base frame

Explains how to set up the machine base frame using insulation elements.

Aligning the machine

Provides guidance on aligning the machine according to arrangement drawings.

Mounting the frame with rope pulley

Details the procedure for mounting the frame with the rope pulley.

Mounting the rope guard

Describes how to mount the rope guard carrier and set the guard.

Shift protection on the machine base frame

Details fastening materials and requirements for shift protection devices.

Electrical connection

Provides warnings and guidelines for electrical connection procedures.

Connecting the machine

Explains how to connect the machine, including motor connection box details.

Motor connection box - Make: CEG

Details the motor connection box and wiring representation for CEG motors.

Connecting the motor line

Provides step-by-step instructions for connecting the motor line.

Connecting the posistor

Explains how to connect the posistor temperature sensor wires.

Connecting the brake

Describes how to connect the brake (coil and microswitch).

Emergency brake NBS (optional)

Notes that NBS emergency brake details are in a separate manual.

Work on the product

Testing the brake

Outlines procedures for testing brake deceleration and function annually.

Replacing the brake

Details the process for replacing the brake, including wear checks.

Checking the oil level

Provides instructions for checking and topping up the gear oil level.

Lubrication

Details the type of gear oil, replacement intervals, and filling quantities.

Checking the backlash

Explains how to measure backlash to diagnose performance issues.

Replacing the traction sheave

Covers the procedure for removing and installing a new traction sheave.

Replacing the motor

Provides steps for disassembling and installing a replacement motor.

Replacing the encoder

Details the process for replacing the encoder, including disassembly and installation.

Checking for grease;oil leakage

Outlines procedures for checking for grease/oil leaks and related actions.

Blocking clamp

Explains the purpose and deployment of the blocking clamp for installation work.

Commissioning

Work steps

Lists essential checks before commissioning the machine and system.

Emergency operation

Describes procedures for emergency rescue of trapped persons and brake operation.

Drives with brake (make: Mayr) in machine room version (TWR) without emergency brake, NBS

Details emergency operation for TW45C with handwinding wheel and brake release lever.

Machine with emergency brake, NBS

Notes that NBS emergency brake changes emergency operation procedures.

Maintenance

Standstill maintenance

Lists annual maintenance measures for machines not installed or used for extended periods.

Appendix

Tightening torques

Provides a table of tightening torques for various screw and bolt sizes.

Manufacturer information

Lists references to manufacturer documents and data sheets.

Montageanleitung Hohlwellengeber

Mechanical Data

Details mechanical specifications for the WDG 100H encoder.

Electrical Data

Outlines electrical data and specifications for the WDG 100H encoder.

General Data

Provides general data including weight, connections, protection rating, and temperature.

Optionen

Niedrig Temperatur

Describes availability of WDG 100H with extended temperature range.

IP55 rundum (nicht bei 1 Vss Sin;Cos)

Notes availability of WDG 100H with high IP55 protection rating.

Kabellänge

Explains how to specify different cable lengths for WDG 100H encoders.

Ansprechpartner

Für technische Fragen

Provides contact information for technical application advice on encoders.

Für kaufmännische Fragen und Angebote

Lists contacts for commercial inquiries and offers.

Im deutschsprachigen Ausland

Directs users in German-speaking countries to their distributors.

TKE TW45 Specifications

General IconGeneral
Power Supply24 VDC
Operating Temperature0°C to 50°C
KeyboardMembrane
Communication InterfacesRS-232, RS-485
Protection ClassIP65 (front panel)