TKE TW45 User Manual (English)

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OPERATING MANUAL

TW45

Drive

03/2023

6231003860

Table of Contents3
About These Instructions6
Guide to Layout6
Safety7
Warning Notes7
Structure7
Indications of Danger to Persons7
Indication of Possible Damage to Property7
Safety Requirements8
Area of Applicability8
Basic Requirements for Safety8
Obligations of the Operating Company and Installation Firm8
Duties of Personnel8
Dangers in Handling the Drive9
Warranty and Liability10
Structural Modification of the Product10
Use in Line with Intended Use10
10 Rules for Health and Safety at Work11
Personal Protective Equipment12
Description13
Standards and Legal Requirements13
Product Group TW Machines13
Product13
Machine Base Frame20
Motor Versions23
Special Versions24
Standard Version for Machine in the Machine Room24
Version with Emergency Brake, NBS24
Version with Earthquake Safeguard Complying with EN81-7725
Version for Machine Location in the Shaft Pit for ISIS125
Combination of Versions / Options26
Technology27
Mechanical Data27
Gear Unit27
Brake28
Encoder29
Traction Sheave30
Performance Chart30
Motor Versions32
Load Data - Traction Sheave Shaft34
Load Data for Upward Horizontal / Vertical Rope Pull Direction34
Gear Efficiency35
Mass Moment of Inertia36
Weight36
Noise Levels37
Dimensions38
Machine38
Machine Base Frame42
Transportation and Storage47
Packaging47
Transport48
Fork-Lift Truck Transport48
Crane Transport48
Checking the Delivery49
Intermediate Storage50
Installation51
Setting up the Machine Base Frame51
Aligning the Machine51
Mounting the Frame with Rope Pulley52
Mounting the Rope Guard54
Rope Pulley on the Machine Base Frame55
Shift Protection on the Machine Base Frame55
Electrical Connection56
Connecting the Machine57
Connecting the Motor Line58
Connecting the Posistor59
Connecting the Brake59
Work on the Product60
Testing the Brake60
Replacing the Brake61
Mayr Brake61
Checking the Oil Level63
Lubrication63
Checking the Backlash65
Replacing the Traction Sheave66
Replacing the Motor68
Replacing the Encoder69
Checking for Grease/Oil Leakage70
Blocking Clamp71
Commissioning72
Work Steps72
Emergency Operation72
Maintenance74
Standstill Maintenance74
Appendix75
Tightening Torques75
Manufacturer Information75
Wachendorff Encoder WDG100H_38-1024 - Data Sheet75
Verification of Traction Sheave Calculation76
Mayr ROBA-Duplostop Size 125 Brake - Installation and Operating Manual76
Mayr ROBA-Duplostop Size 500 - 1800 Brake - Installation and Operating Manual76
SKINTOP MS-SC Mounting Instructions76
Wachendorff Encoder WDG100H--XX-Yyyy-ABN-I05-K3-D56 - Assembly Instructions76

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TKE TW45 Specifications

General

Brand	TKE
Model	TW45
Category	Industrial Equipment
Language	English

TKE TW45 User Manual

Table of Contents

TKE TW45 Specifications