DRIVEN PLATE BEARING REPLACEMENT
If the driven plate needle bearing and the ball bearing are loose, damaged, or have some unusual sound,
• Remove the needle bearing from the driven plate.
The removed bearing cannot be reused.
• Remove the circlip from the driven plate.
• Drive the ball bearing out.
The removed bearing cannot be reused.
• Apply some grease on the new ball bearing.
• Drive the ball bearing into the driven plate with its front face upwards.
• Using the appropriate grease, apply lubricant evenly on the inner wall of the driven plate.
• Drive the new needle bearing in with its mark pointing upwards.
• Apply grease around the bearing.
DRIVEN BELT PULLEY INSTALLATION
• Clean the driven plate of grease.
• Apply a small amount of grease on the O-ring.
• Install the movable driven plate into the driven plate.
• After applying some grease on the roller and the guide pin, install them into the driven plate hole.
• Install the oil seal collar.
• Clean away the excessive grease.
• Assemble with the clutch and install on the left crankcase.