• Measure the inner diameter of the fl ange clutch. It should be replaced when the diameter is more than the
Service limit 27.94mm 1.100 in.
STARTING CLUTCH INSTALLATION
• Install the spring, the roller, and the top pin on the body of the clutch.
• Align the dowel pin on the fl ange clutch with the hole on the clutch body, then install.
• Apply Loctite 242 on the outer clutch component bolt and fasten.
• Apply some oil on the needle bearing and the driving gear and put the outer clutch component on.
• Align the groove of the woodruff key on the crank and install the starting clutch.
• Apply some oil on the reduction gear and the reduction gear shaft, then install.
• Hold the drive while simultaneously fastening the clutch nut.
• Install the right crankcase cover.
• Install the left crankcase cover.
• Always check that there is plenty of brake fl uid in the brake fl uid reservoir.
• Ensure that the front and rear brake pads are in good condition.
• Check the brake rotor for abnormal wear (both front and rear).
• DOT 3 – 4 brake fl uid, use the eye glass to view the brake fl uid level.
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