• Put the carbon brush into the bracket, and then install the carbon brush base.
Note: Do not damage the contact area of the carbon brush and the armature.
While installing, do not damage the lip of the dust seal.
• Mount the new O-ring on the carbon brush base.
• Install armature into starter motor case, making sure not to disturb the carbon brushes.
• Tighten motor case bolts.
Note: Because motor case is magnetic, make sure the starter motor case is free of metal particles.
Before install the starter motor on the vehicle after assemble it, fi rst connect the lead wires and inspect if the
• Apply oil on the O-ring, and install the starter motor.
structure of the starter clutch.
1. Starter reduction gear
2. Starter reduction gear shaft
3. Starting clutch gear comp.
4. Starting clutch outer comp.
5. Flange starting clutch
6. Starting clutch roller spring
REDUCTION GEAR INSPECTION
• Remove the starting clutch.
• Remove the reduction gear to inspect for wear.
• Measure the inner diameter of the reduction gear shaft.
• Replace if diameter is greater than 10.05 mm (0.396 in.)
• Measure the outer diameter of the reduction gear shaft.
• It should be replaced when the diameter is less than 9.94mm (0.3915 in.)
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