Tomberlin CrossFire 150 - User Manual

CrossFire 150
Service Manual

Summary

Introduction and Operation

Model Identification

Details on identifying the go-kart's VIN and engine numbers.

Starting the Engine

Step-by-step instructions for safely starting the go-kart engine.

Break-In Procedure

Periodic Maintenance Schedule

Engine Oil Service

Checking and Changing Engine Oil

Procedure for checking the oil level and performing an oil change.

Spark Plug and Final Gear Oil Service

Battery Filling Procedure

Battery Charging and Installation

Air Filter Service

Fastener Torque Specifications

Valve Clearance Inspection

Cylinder Head Removal

Cylinder Head and Camshaft Installation

Cylinder, Piston, and Ring Service

Crankcase and Crankshaft Removal

Crankshaft Inspection

Oil Pump Service

Transmission Case Service

CVT Mechanism Overview

Drive Belt Pulley Service

Clutch Service

Carburetor Service (DENI PD24 JH)

Carburetor Troubleshooting

Charging System and Battery

Battery Charging and Installation

Ignition System Service

Electrical Starting Mechanism

Starter Motor Service

Rear Brake Inspection

Front Brake Inspection

Brake Fluid Service and Rear Brake Disk Removal

Front End Adjustments

Wiring Diagram

Tomberlin CrossFire 150 Specifications

General

Starting System	Electric Start
Transmission	Automatic CVT
Front Suspension	Double A-Arm
Rear Suspension	Swing Arm
Brakes (Front/Rear)	Hydraulic Disc / Hydraulic Disc
Engine	150cc, 4-stroke, air-cooled