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Toro RT600 User Manual

Toro RT600
72 pages
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FormNo.3386-335RevA
RT600TractionUnit
ModelNo.25430A—SerialNo.315000001andUp
ModelNo.25430C—SerialNo.315000001andUp
ModelNo.25430W—SerialNo.315000001andUp
Registeratwww.Toro.com.
OriginalInstructions(EN)
*3386-335*A

Table of Contents

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Toro RT600 Specifications

General IconGeneral
BrandToro
ModelRT600
CategoryTractor
LanguageEnglish

Summary

Introduction

Safety

General safety precautions and warnings for operating the machine.

Product Overview

Description of the main components and features of the machine.

Safety

California Proposition 65 Warning

Warning about chemicals known to cause cancer, birth defects, or reproductive harm.

Important: California Public Resource Code Section 4442

Requirement for spark arrester use on forest-covered land.

Safety Alert Symbol

Explanation of the safety alert symbol indicating potential hazards.

WARNING: Welding, Cutting, or Drilling Cast Ductile Iron Parts

Warning against modifying cast ductile iron parts due to breakage risk.

General Safety

General safety instructions to prevent injury or death.

Utility Lines Safety

Safety procedures for identifying and avoiding underground utility lines.

Safety

Training

Guidance on operator and mechanic training for safe operation.

Preparation

Steps and considerations before operating the machine.

General Operation

Safe operating practices and precautions for using the machine.

Safety

Slope Operation

Safety precautions for operating the machine on slopes to avoid tip-overs.

Rollover Protection Structure (ROPS) System

Information and safety checks for the ROPS system.

Transporting Safety

Safety precautions to follow when transporting the machine.

Maintenance and Storage

General Maintenance and Storage Precautions

General safety and handling procedures for maintenance and storage.

Safety

Electrical Line Safety

Safety warnings and procedures when working near electrical lines.

Gas Line Safety

Safety warnings and procedures when working near gas lines.

Communication Line Safety

Safety warnings and procedures when working near communication lines.

Water Line Safety

Safety warnings and procedures when working near water lines.

Safety and Instructional Decals

Decal Map (Top view)

Diagram showing the location of safety and instructional decals on the machine.

Safety and Instructional Decals

Decal Map (Left-side view)

Diagram showing the location of safety and instructional decals on the left side.

CALIFORNIA SPARK ARRESTER WARNING

Warning about spark arresters and fire prevention requirements.

Warning—Do Not Touch Hot Surfaces

Warning to avoid touching hot surfaces on the machine.

Safety and Instructional Decals

Warning—Keep Away From Hot Surfaces

Warning to keep away from hot surfaces.

Cutting/Dismemberment Hazard, Fan

Warning about hazards from moving parts like the fan.

Slope Hazard—Do Not Shift Gears

Warning about slope hazards and shifting gears.

Safety and Instructional Decals

General Warnings and Symbols

Explains various warning symbols related to operation and safety.

Safety and Instructional Decals

Battery Symbols and Warnings

Safety information and symbols related to the battery.

Front Wheel Steering Warning

Warning regarding the use of front wheel steering in 4th gear.

Safety and Instructional Decals

Parking Brake Operation

Instructions for engaging and disengaging the parking brake.

ROPS Warning

Warning not to climb on the ROPS.

Diesel Fuel Symbol

Symbol indicating diesel fuel.

Hydraulic Supply Symbol

Symbol indicating hydraulic fluid supply.

Safety and Instructional Decals

Hydraulic Return Symbol

Symbol indicating hydraulic fluid return.

12-Volt Receptacle Symbol

Symbol indicating a 12-volt receptacle.

Battery Safety Symbols

Symbols and explanations for battery hazards and safety.

Product Overview

Left Side of Machine

Identification of main components on the left side of the machine.

Controls

Instrument Cluster Lights

Explanation and location of various warning and indicator lights on the instrument cluster.

Controls

Instrument Cluster Gauges

Explanation of the function and readings of the instrument cluster gauges.

Controls

Parking Brake Switch

Operation of the parking brake switch.

Key Switch

Description of the key switch positions and functions.

Throttle Knob

Operation of the throttle knob for adjusting engine speed.

Throttle Lock

How to use the throttle lock to maintain engine speed.

12-Volt Electrical Socket

Information on using the 12-volt electrical socket.

Traction Controls

Traction Control Pedal

Operation of the traction control pedal for direction and speed.

Utility-traction Lever

Operation of the utility-traction lever for fine adjustment of speed.

Drive Mode Switch

Controls the hydraulic pressure for transport or work modes.

Traction Controls

Transmission Range Switch

Selection of high or low gear ranges for the transmission.

Attachment Control Panel

Location and function of the attachment control panel.

Backfill Blade Joystick

Operation of the joystick for the backfill blade.

Backfill Blade Tilt Lever

Operation of the lever to tilt the backfill blade.

Attachment Control Lever

Operation of the lever for the trencher attachment.

Rear Wheel Steering Control Lever

Operation of the lever for rear wheel steering.

Traction Controls

Seat Interlock System

Explanation of the seat interlock system and its importance.

Forward and Rearward Seat Control

How to adjust the operator seat position.

Seat Pivot Control

How to rotate the operator seat.

Seat Belt

Battery-disconnect Switch

Operation

Preparing for Work

Steps to take before operating the machine on a job site.

Adding Fuel to the Engine

Procedures and safety precautions for fueling the machine.

Operation

Using Biodiesel Fuel

Precautions and guidelines for using biodiesel fuel blends.

Storing Fuel

Recommendations for storing fuel safely.

Filling the Fuel Tank

Step-by-step instructions for filling the fuel tank.

Checking the Engine Oil Level

Procedure for checking the engine oil level.

Operation

Checking the Hydraulic Fluid Level

Procedure for checking the hydraulic fluid level.

Starting the Engine

Setting the Engine Speed

Starting the Engine

Breaking in a New or Rebuilt Engine

Procedures for breaking in a new or rebuilt engine.

Operating the Machine in Extreme Conditions

Hot Weather Operation

Precautions and procedures for operating in hot weather.

Cold Weather Operation

Precautions and procedures for operating in cold weather.

Stopping the Engine

Driving and Stopping the Machine

Using the Traction Control Pedal

How to use the traction control pedal for driving.

Using the Utility-traction Lever

How to use the utility-traction lever for precise movement.

Driving and Stopping the Machine

Stopping the Machine

Procedures for safely stopping the machine.

Operating the Transmission

Operating the Drive Mode Switch

Function and operation of the drive mode switch.

Operating the Transmission Range Switch

Function and operation of the transmission range switch.

Operating the Transmission

Preparing to Operate the Machine

Steps to take after starting the engine but before working.

Using the Backfill Blade

How to operate the backfill blade.

Transporting the Machine

Loading the Machine onto a Trailer

Step-by-step guide for loading the machine onto a trailer.

Unloading the Machine from a Trailer

Step-by-step guide for unloading the machine from a trailer.

Lifting the Machine with a Spreader Bar

Instructions for lifting the machine using a spreader bar.

Moving a Non-functioning Machine

How to move a machine that is not functioning.

Transporting the Machine

Towing the Machine

Steps for towing a disabled machine.

Completing the Work for the Day

Completing the Project

Maintenance

Recommended Maintenance Schedule(s)

A schedule outlining maintenance tasks and intervals.

Maintenance

Premaintenance Procedures

Safety procedures to follow before performing maintenance.

Lubrication

Greasing the Machine

General guidelines for greasing the machine.

Greasing the Front and Rear Axles

Instructions for greasing the front and rear axles.

Lubrication

Greasing the Driveshaft

Instructions for greasing the driveshaft.

Greasing the Backfill Blade

Instructions for greasing the backfill blade.

Engine Maintenance

Accessing the Engine

How to access the engine by removing side panels.

Removing the Side Panels

Procedure for removing the side panels.

Engine Maintenance

Installing the Side Panels

Procedure for reinstalling the side panels.

Removing the Nose Panel

Procedure for removing the nose panel.

Engine Maintenance

Installing the Nose Panel

Procedure for reinstalling the nose panel.

Servicing the Engine Oil and Filter

Servicing the Engine Oil and Filter

Checking the Engine Oil Level

Procedure for checking the engine oil level.

Changing the Engine Oil

Changing the Engine Oil

Filling the Engine with Oil

Steps to add engine oil after draining.

Changing the Engine Oil Filter

Servicing the Air-cleaner System

Servicing the Dust Valve

How to clean the dust valve on the air cleaner.

Checking the Restricted Air-cleaner Light

How to check the air cleaner restriction indicator light.

Servicing the Air-cleaner System

Installing the Air-cleaner Cover

Procedure for installing the air-cleaner cover.

Replacing the Primary Element

Procedure for replacing the primary air cleaner element.

Replacing the Secondary Element

Procedure for replacing the secondary air cleaner element.

Fuel System Maintenance

Servicing the Fuel System

General procedures for servicing the fuel system.

Draining the Fuel-water Separator

Procedure for draining water and sediment from the fuel-water separator.

Draining Water from the Fuel Tank

Procedure for draining water from the fuel tank.

Fuel System Maintenance

Siphoning Water from the Fuel Tank

Method for siphoning water from the fuel tank.

Replacing the Fuel Filters

Replacing the Secondary Fuel Filter

Procedure for replacing the secondary fuel filter.

Replacing the Fuel Filters

Replacing the Primary Fuel Filter

Procedure for replacing the primary fuel filter.

Bleeding the Fuel System

Electrical System Maintenance

Maintaining the Battery

General information and safety for battery maintenance.

Servicing the Battery

Detailed procedures and safety warnings for servicing the battery.

Electrical System Maintenance

Connecting a Booster Battery

How to jump-start the machine using a booster battery.

Charging the Battery

Electrical System Maintenance

Replacing a Fuse

Procedure for replacing a blown fuse.

Drive System Maintenance

Servicing the Tires

Procedures for servicing the tires.

Maintaining the Air Pressure in the Tires

How to maintain correct tire air pressure.

Maintaining the Tires and Wheels

General care and alignment for tires and wheels.

Drive System Maintenance

Torquing the Wheel Nuts

Procedure for correctly torquing wheel nuts.

Servicing the Axles and the Transmission

Checking the Oil Level in the Wheel Hubs

Procedure for checking the oil level in the wheel hubs.

Servicing the Axles and the Transmission

Checking the Oil Level in the Axles

Procedure for checking the oil level in the front and rear axles.

Servicing the Axles and the Transmission

Changing the Oil in the Axles

Procedure for changing the oil in the front and rear axles.

Servicing the Axles and the Transmission

Checking the Oil Level in the Transmission

Procedure for checking the transmission oil level.

Changing the Oil in the Transmission

Cleaning the Axle Breathers

Cooling System Maintenance

Servicing the Cooling System

General procedures for servicing the cooling system.

Checking the Coolant Level in the Reservoir

Procedure for checking the coolant level in the reservoir.

Cooling System Maintenance

Checking the Coolant Level in the Radiator

Procedure for checking the coolant level in the radiator.

Checking the Condition of Cooling System Components

Inspecting cooling system components for issues.

Checking the Concentration of the Coolant

Verifying the coolant mixture concentration.

Cleaning the Cooling System

Draining the Coolant from the System

Procedure for draining coolant from the system.

Cleaning the Cooling System

Flushing the Cooling System

Procedure for flushing the cooling system.

Filling the System with Coolant

Belt Maintenance

Servicing the Engine Drive Belt

Procedures for servicing the engine drive belt.

Checking the Condition of the Belt

How to inspect the engine drive belt for damage.

Checking the Tension of the Belt

How to check the tension of the engine drive belt.

Belt Maintenance

Adjusting the Tension of the Belt

Procedure for adjusting the engine drive belt tension.

Replacing the Engine Drive Belt

Removing the Belt

Procedure for removing the engine drive belt.

Replacing the Engine Drive Belt

Installing the Belt

Procedure for installing a new engine drive belt.

Hydraulic System Maintenance

Servicing the Hydraulic System

General procedures for servicing the hydraulic system.

Changing the Hydraulic Fluid

Procedure for changing the hydraulic fluid.

Hydraulic System Maintenance

Filling the Hydraulic-fluid Reservoir

Procedure for refilling the hydraulic fluid reservoir.

Changing the Hydraulic-pressure Filter

Changing the Hydraulic-pressure Filter

Changing the Hydraulic-return Filter

Procedure for replacing the hydraulic return filter.

ROPS Maintenance

Checking and Servicing the ROPS

Procedures for checking and maintaining the ROPS.

Checking and Caring for the Seat Belt

How to check and care for the seat belts.

Replacing a Damaged ROPS System

Cleaning

Removing Dirt and Debris from the Machine

Procedure for cleaning dirt and debris from the machine.

Storage

Preparing for Seasonal Storage

Steps for preparing the machine for long-term storage.

Preparing the Machine and Attachments

Tasks for preparing the machine and attachments for storage.

Preparing the Engine

Tasks for preparing the engine for storage.

Troubleshooting

Starter Issues

Troubleshooting for issues with the starter not cranking.

Engine Cranks But Won't Start

Troubleshooting for when the engine cranks but doesn't start.

Troubleshooting

Engine Starts But Does Not Keep Running

Troubleshooting for when the engine starts but then stops.

Engine Runs But Knocks or Misses

Troubleshooting for engine knocking or missing.

Engine Overheated

Troubleshooting for an overheating engine.

Troubleshooting

Excessive Black Smoke in Exhaust

Troubleshooting for excessive black smoke in the exhaust.

Excessive White Smoke in Exhaust

Troubleshooting for excessive white smoke in the exhaust.

Engine Loses Power

Troubleshooting for loss of engine power.

Machine Does Not Drive

Troubleshooting for when the machine will not drive.

The Toro Underground Warranty

Conditions and Products Covered

Details of products and conditions covered by the warranty.

Instructions for Obtaining Warranty Service

How to obtain warranty service for the product.

Owner Responsibilities

Owner's responsibilities regarding maintenance and adjustments.

Items and Conditions Not Covered

List of failures and conditions not covered by the warranty.

Parts

Warranty coverage for replacement parts.

Maintenance is at Owner's Expense

Clarification of services that are the owner's responsibility.

General Conditions

General terms and conditions of the Toro warranty.

Note Regarding Engine Warranty

Information about the engine's separate emissions warranty.

Countries Other Than the United States or Canada

Information for customers outside the US and Canada.

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