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10.2016

WTAL - TNX65/42

Maintenance work every 2 000 hours of operation

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Table of Contents3
Safety7
Symbols7
Documentation Safety Instructions7
Maintenance Instructions9
Fuels9
Visual Inspection of All Fluid Lines and Wiring10
Maintenance and Repair Work11
Maintenance Intervals11
Operating Hours Counter11
Maintenance Kits and Spare Parts12
Screen Display12
Fire Protection Device15
Testing / Servicing the Fire Protection Device15
On Completion of Maintenance Work15
Lubrication Schedule16
Daily Visual Inspection17
A0118
Complete Machine18
Check Safety Mechanisms18
Check There Are no Accumulations of Metal Chips in the Working Area; any Deposits Found Must be Removed18
Look for Visible Oil or Lubricoolant Leaks18
A0219
Working Area Door19
Examine the Window Pane19
Cleaning the Window Pane19
A0320
Chip Conveyor20
Check the Pre-Filter Box on the Chip Conveyor for Accumulations of Metal Chips and Remove Them if Necessary20
A0421
Hydraulic System21
Check Filling Level and Top up if Necessary21
Maintenance Work Every 200 Hours of Operation23
B0124
Hydraulic System24
B0225
Chip Conveyor25
Check the Chip Conveyor for Fouling Around the Level Switch and Clean It if Necessary25
B0326
Central Lubrication Unit26
B0427
Pneumatic System27
B0528
Power Clamping Chuck28
Clean and Lubricate as Specified by the Manufacturer28
B0629
Parts Conveyor29
B0730
Lighting in the Working Area30
B0831
Transition from Working Area to Coolant / Oil Spray Extractor31
B0932
Cover in the Working Area32
B1033
Fluid Cabinet33
B1134
Bar Feeding Magazine34
Check Oil Level34
Maintenance Work Every 1 000 Hours of Operation35
C0136
Maintenance Work Every 200 and 1 000 Operating Hours36
C0237
Pneumatic System37
Replace Active-Carbon Filter Cartridge37
Maintenance Work Every 2 000 Hours of Operation39
D0140
Maintenance Work Every 200 and 1 000 Operating Hours40
D0241
Hydraulic System41
Replace Filter Cartridge in the Pressure Filter41
D0342
Axes42
D0443
Hollow Clamping Cylinder, Main Spindle / Opposed Spindle if Applicable43
Clean Lubricoolant Collecting Pan43
D0544
Ball Screw Transmission, X-Axis, Z-Axis, V-Axis and Y-Axis44
Determine the Reversing Backlash44
D0645
Covers in the Working Area45
Check Wipers45
Replace Wipers45
Maintenance Work Every 4 000 Hours of Operation47
E0148
Maintenance Work Every 200, 1 000 and 2 000 Operating Hours48
E0249
Hydraulic System49
Replace Hydraulic Fluid49
E0350
Power Clamping Mechanism50
E0451
Top Turrets51
E0552
Control Cabinet52
Clean the Interior of the Control Cabinet52
Check and Retighten Connections52
Maintenance Work Every 8 000 Hours of Operation53
F0154
Maintenance Work Every 200, 1 000, 2 000 and 4 000 Operating Hours54
F0255
Chip Conveyor55
Change Transmission Oil55
F0356
Machine56
F0457
O-Rings57
Check and if Necessary Replace O-Rings57
Safety-Related Maintenance Every 1, 2, 4 and 8 Years59
G0160
Annual Check of Emergency off Function60
G0261
Annual Maintenance of the Automatic Working Area Door61
Check Mechanical Rail of Automatic Working Area Door61
G0362
Annual Check of the Repeat Blowing Unit62
Check Storage Batteries and Replace Them if Necessary62
G0463
Maintenance of the Repeat Blowing Unit Every 2 Years63
Replace Storage Batteries63
G0564
Maintenance of the Uninterruptible Power Supply Every 2 Years (Optional)64
Replace Storage Batteries64
G0665
Maintenance of Control Console / Control Cabinet Every 4 Years65
Replace PC/NC Buffer Batteries65
G0766
Maintenance of Control Cabinet Every 4 Years66
Check Buffer Batteries66
Replace Buffer Batteries66
G0867
Maintenance of the Working Area Door Every 8 Years67
Replace Window Pane (Polycarbonate)67
Maintenance Checklist TNX65/4269

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