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TVS XL Series User Manual

TVS XL Series
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Item Service
Service 1st 2nd 3rd Remarks
Every Every
km 500-750 2500-3000 5000-6000
3000 km 6000 km
Period from date of sale 1 month 3 months 6 months
Drive chain* C, L & A C, L & A C, L & A C, L & A
All bulbs, horn and switches I I I I Inspect for proper functioning
Head lamp beam I & A I & A I & A I & A
Battery voltage** I I I I Recharge if necessary
Brake effectiveness / play I & A I & A I & A I & A
Brake cams L L Lubricate using grease
Wheel freeness I I I I
Wheel spokes I & TI I & TI I & TI
Tyre pressure in cold condition I & S I & S I & S I & S
Engine Idling speed I & S I & S I & S I & S
2
Idling CO% I & S Refer page no. 18 for emission control
Center / side stand pivot L L L L Lubricate using TRU4 oil
Kick starter pedal pivot L L L L Lubricate using TRU4 oil
Control levers L L L L Lubricate using grease
Swing arm bearings C & L using grease every two years
R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; L - Lubricate; TI - Tighten; S - Set
1
Inspect for proper operation and adjust play. Lubricate ends using grease.
2
Idling CO% should be set with the help of exhaust gas analyser and tachometer only.
*Clean the drive chain and apply TRU SPRAY / TRU4 oil as frequently as every 750 kms and adjust when necessary for better chain life and
smooth vehicle running.
MAINTENANCE
-21-
** Applicable for ‘i-Touch Start’ models only
MAINTENANCE

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TVS XL Series Specifications

General IconGeneral
Displacement99.7 cc
Maximum Torque6.5 Nm @ 3500 rpm
Fuel SystemCarburetor
Front BrakeDrum
Rear BrakeDrum
Starting MethodKick Start
Engine TypeSingle Cylinder, 4-Stroke
Front SuspensionTelescopic
Rear SuspensionSwing Arm with Hydraulic Shock Absorber
Fuel Tank Capacity4 liters
Kerb Weight80 kg
Wheel TypeSpoke
Tyre TypeTube
Front Tyre Size2.50 - 16
Rear Tyre Size2.50 - 16
Seat Height770 mm
Ground Clearance150 mm
TransmissionSingle Speed Gearless

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