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WAGNER
Paint Sprayer
GM 5000EA
WAGNER GM 5000EA User Manual
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25
GM 5000EA
B_06068
OPERA
TING MANU
AL
EDITION
04/2016
ORDER NUMBER DOC
2344499
5.3.1
DESIGN V
ARIANTS
Basic version GM 5000EA (USA)
Order No
. 2344471
GM 5000EA 4
nger trigger (USA)
Order No
. 2367744
Spiral hose GM 5000EA (USA)
(no FM appr
oval, in submission)
Order No
. 2363670
for proc
essing of metallic lacquers
24
26
Table of Contents
Default Chapter
3
Table of Contents
3
1 About These Instructions
7
Preface
7
Warnings, Notices and Symbols in These Instructions
7
Languages
8
Abbreviations
8
Terminology for the Purpose of this Manual
9
2 Correct Use
10
Device Type
10
Type of Use
10
Use in an Explosion Hazard Area
10
Safety Parameters
10
Processible Working Materials
11
Reasonably Foreseeable Misuse
12
Residual Risks
12
3 Identification
13
Explosion Protection Identification Fm
13
Type Plate
14
4 General Safety Instructions
15
Safety Instructions for the Operator
15
Electrical Equipment
15
Personnel Qualifications
15
Safe Work Environment
15
Safety Instructions for Staff
16
Safe Handling of WAGNER Spray Devices
16
Grounding the Device
17
Product Hoses
17
Cleaning and Flushing
18
Handling Hazardous Liquids, Varnishes and Paints
19
Touching Hot Surfaces
19
Protective and Monitoring Equipment
19
Use in Areas Subject to Explosion Hazards
20
Safety Regulations
20
Safety-Relevant Information about Discharges
20
5 Description
21
Structure (Standard Variant)
21
Mode of Operation
22
Scope of Delivery
24
Design Variants
25
Technical Data
26
Spraying Procedure
28
Spraying Procedure for Round Jet Air Atomizing
28
Spraying Procedure for Flat Jet Air Atomizing
29
Electrostatic Effect
30
The WAGNER Electrostatic Air Spraying System
31
Pressure Settings for Round Jet Nozzles
31
Pressure Settings for Flat Jet Nozzles
32
Adjusting Screw
32
Electrostatic and Atomization
33
Discharge Quantity Measurements
33
6 Assembly and Commissioning
34
Training Assembly/Commissioning Staff
34
Storage Conditions
34
Installation Conditions
34
Transportation
34
Assembly and Installation
35
Typical Electrostatic Air Spraying System
35
Ventilation of the Spray Booth
36
Air Supply
37
Product Supply
37
Grounding
38
Preparation of Lacquer
40
Viscosity Conversion Table
40
Commissioning
41
Safety Instructions
41
Preparation for Commissioning
41
Gun Cables and Gun Cable Extensions
42
Verifying a Safe Operational Condition
43
7 Operation
44
Training the Operating Staff
44
Safety Instructions
44
Emergency Deactivation
45
General Rules for Making Adjustments to the Spray Gun
45
Working
46
Filling with Working Material
46
Checking the Spray Pattern (Without Electrostatics)
47
Spraying
48
Pressure Relief/Work Interruption
50
Changing from Air Round Jet to Air Flat Jet
51
Cleaning of the Nozzle Parts
52
Changing the Valve Housing
52
8 Cleaning and Maintenance
53
Cleaning
53
Cleaning Staff
53
Safety Instructions
53
Cleaning and Flushing the Device
55
Maintenance
57
Maintenance Staff
57
Safety Instructions
57
Safety Checks
58
Product Hoses, Tubes and Couplings
59
9 Trouble Shooting and Rectification
60
10 Repair Work
61
Repair Staff
61
Safety Instructions
61
Dismantling of the Gun
62
Tools
62
Dismantling of the Spray Gun
63
Cleaning the Parts after Disassembly
66
Assembling the Spray Gun
67
11 Function Test after the Repair
72
Checking the High Voltage
72
Air Test
74
Product Pressure Test
74
Test of Spray Pattern
74
12 Disposal
75
13 Accessories
76
Valve Housing
76
Valve Tips
76
Round Spray Nozzles
76
AR 5000 Air Caps
76
AR 5000 Nozzles
76
Nozzle Set EARV
77
Flat Jet Nozzles
77
AF 5000 Air Caps
77
AF 5000 Nozzles
78
Hoses and Electric Cables
79
Standard Hose Sets and Components
79
Hose Sets for Low-Resistance Products
81
Spiral Hose (no FM Approval)
84
Gun Cables and Gun Cable Extensions
84
Air Regulation
84
Finger Trigger
85
Miscellaneous
86
14 Spare Parts
87
How Can Spare Parts be Ordered
87
GM 5000EA Spray Gun
88
Basic Version GM 5000EA
88
Spiral Hose for GM 5000EA
90
Finger Trigger for GM 5000EA
92
GM 5000EA Adapter
94
GM 5000EA Handle
96
Accessories Spare Parts Lists
98
AR 5000 Nozzle (D8)
99
AR 5000 Nozzle (D12)
99
Nozzle Set EARV 5000
100
15 Warranty
101
Important Notes Regarding Product Liability
101
Other manuals for WAGNER GM 5000EA
Translation Of The Original Operating Manual
84 pages
5
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WAGNER GM 5000EA Specifications
General
Brand
WAGNER
Model
GM 5000EA
Category
Paint Sprayer
Language
English
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