4
GM 5000EA
OPERATING MANUAL
EDITION 04/2016 ORDER NUMBER DOC2344499
Table of Contents
5.6.3 Adjusting Screw 32
5.6.4 Electrostatic and Atomization 33
5.6.5 Discharge Quantity Measurements 33
6 ASSEMBLY AND COMMISSIONING 34
6.1 Training Assembly/Commissioning Sta 34
6.2 Storage Conditions 34
6.3 Installation Conditions 34
6.4 Transportation 34
6.5 Assembly and Installation 35
6.5.1 Typical Electrostatic Air Spraying System 35
6.5.2 Ventilation of the Spray Booth 36
6.5.3 Air Supply 37
6.5.4 Product Supply 37
6.5.5 Grounding 38
6.6 Preparation of Lacquer 40
6.6.1 Viscosity Conversion Table 40
6.7 Commissioning 41
6.7.1 Safety Instructions 41
6.7.2 Preparation for Commissioning 41
6.7.3 Commissioning 41
6.7.3.1 Gun Cables and Gun Cable Extensions 42
6.7.4 Verifying a Safe Operational Condition 43
7 OPERATION 44
7.1 Training the Operating Sta 44
7.2 Safety Instructions 44
7.2.1 Emergency Deactivation 45
7.2.2 General Rules for Making Adjustments to the Spray Gun 45
7.3 Working 46
7.3.1 Filling with Working Material 46
7.3.2 Checking the Spray Pattern (Without Electrostatics) 47
7.3.3 Spraying 48
7.3.4 Pressure Relief/Work Interruption 50
7.3.5 Changing from Air Round Jet to Air Flat Jet 51
7.3.6 Cleaning of the Nozzle Parts 52
7.3.7 Changing the Valve Housing 52
8 CLEANING AND MAINTENANCE 53
8.1 Cleaning 53
8.1.1 Cleaning Sta 53
8.1.2 Safety Instructions 53
8.1.3 Cleaning and Flushing the Device 55
8.2 Maintenance 57
8.2.1 Maintenance Sta 57
8.2.2 Safety Instructions 57
8.2.3 Safety Checks 58
8.2.4 Product Hoses, Tubes and Couplings 59
9 TROUBLE SHOOTING AND RECTIFICATION 60
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