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Woodward QuickTrip User Manual
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Man
ual 26815
QuickT
rip Electro-H
ydrau
lic Trip Block
Assemb
ly
Woodw
ard
25
Figure 3-1. Qu
ickT
rip Produc
t Installation In
terfac
e—Bolting
Pattern
Minimum
Bolt Grade, Bo
lting
Torqu
e and Th
read Engagem
ent
Recommend
ation is v
alid fo
r low carbo
n steel mo
unting su
rfaces to
which
product is bo
lted. F
or different con
figur
ations plea
se consult
Woodw
ard for torqu
e and bo
lt grade recom
mend
ation
s.
Released
27
29
Table of Contents
Default Chapter
4
Table of Contents
4
Warnings and Notices
7
Electrostatic Discharge Awareness
8
Regulatory Compliance
9
Chapter 1. General Information
12
Introduction
12
Construction
14
Figure 1-1. Quicktrip, Key Features
14
Figure 1-2. Application Example
15
Figure 1-3. Ordering Example
15
Chapter 2. Specifications
17
Physical and Performance Specifications
17
Environmental Specifications
17
Electrical Specifications
17
Hydraulic Specifications
17
Figure 2-1. Quicktrip CV Vs Time Curve
18
Figure 2-2. Quicktrip Steady State Leakage (50 °C Hydraulic Oil)
19
Functional Block Diagram
20
Figure 2-3. Quicktrip Steady State Leakage (70 °C Hydraulic Oil)
20
Figure 2-4. Functional Block Diagram
20
Hydraulic Schematic
21
Figure 2-5. Hydraulic Schematic
21
Outline Dimensions and Installation Features
22
Figure 2-6A. Quicktrip Outline Dimensions
22
Figure 2-6B. Quicktrip Outline Dimensions
23
Figure 2-6C. Quicktrip Outline Dimensions
24
Chapter 3. Installation
26
Receiving Instructions
26
Unpacking Instructions
26
Installation Instructions
27
Figure 3-1. Quicktrip Product Installation Interface-Bolting Pattern
28
Figure 3-2. Electrical Wiring Diagram
30
Figure 3-3. Power Supply Input Connections
31
Figure 3-4. Correct Wiring to Power Supply Input
32
Figure 3-5. Example of Incorrect Wiring to Power Supply Input
32
Figure 3-6. Recommended Wiring Strain Relief
33
Figure 3-7. Control Input Connections
34
Figure 3-8. Feedback Output Connections
35
Figure 3-9. Cover Clamps
36
Chapter 4. Operation
38
Operating Quicktrip
38
Valve Position Feedback
40
Special Ambient Temperature Considerations
41
Figure 4-1. Pressure Test Ports
41
Chapter 5. Repair and Troubleshooting
42
General
42
Hardware Replacement
43
Troubleshooting
45
Chapter 6. Safety Management
50
Product Variations Certified
50
Safe State
50
SIL Specifications
50
Figure 6-1. TUV Rheinland SIIL Certification Stamp
50
Failure Rate Data
51
Limitations
52
Management of Functional Safety
52
Figure 6-2. Response Time
52
Restrictions
53
Competence of Personnel
53
Operation and Maintenance Practice
53
Installation and Site Acceptance Testing
53
Functional Testing after Initial Installation
53
Functional Testing after Changes
53
Proof Testing (Full Functional Test)
53
Diagnostic Testing (On-Line Test)
55
Chapter 7. Product Support and Service Options
56
Product Support Options
56
Product Service Options
56
Returning Equipment for Repair
57
Replacement Parts
58
Engineering Services
58
Contacting Woodward's Support Organization
58
Technical Assistance
59
Period
60
R Equirements
61
Table A-1. Installation and Commissioning Checklist
62
D Eclarations
65
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Woodward QuickTrip Specifications
General
Brand
Woodward
Model
QuickTrip
Category
Control Unit
Language
English
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