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Explains warning signs (Danger, Warning, Caution) and general checks.
Details the composition and meaning of product model codes for identification.
Describes the information found on the product nameplate for key details.
Explains the location and content of the chassis nameplate.
Details the crane performance label and its importance for operation.
Explains the indicating label content, including oil and maintenance.
Describes various warning labels and their placement for safety.
Guidelines for correct crane usage and avoiding abnormal or unsafe operations.
Lists prohibited or unsafe uses of the crane to prevent accidents.
General requirements for safe crane operation and essential procedures.
Defines requirements and qualifications for personnel involved in crane operations.
Outlines the responsibilities of personnel assigned to crane operations.
Specifies basic requirements, duties, and qualifications for crane operators.
Details the duties and requirements for slingers in lifting operations.
Defines duties and qualifications for personnel directing crane operations.
Outlines responsibilities and qualifications for crane installation personnel.
Details duties and qualifications for crane maintenance personnel.
Provides guidelines for selecting and using personal safety equipment.
Specifies procedures for safe passage and emergency escape from the crane.
Safety instructions and regulations related to driving the crane on roads.
Emphasizes adherence to national and local road traffic regulations.
Procedures for safely transporting the hook.
Rules regarding carrying passengers while driving the crane.
Procedures for the initial running-in period of a new crane.
General safety instructions for all crane operations.
Highlights the importance of planning and verifying data before crane use.
Details systems and procedures for managing crane operations safely.
Guidance on establishing and implementing safe working systems.
Procedures for developing and reviewing operation plans for safety.
System for reporting and managing faults and accidents.
Factors affecting crane safety settings and operational parameters.
Specifies requirements for safe and stable crane support conditions on site.
Considers obstacles around the crane and safety measures during operation.
Explains the impact of wind on crane operation and safety precautions.
Importance and procedure for proper crane grounding for electrical safety.
Defines limits and considerations for crane slewing range.
Principles and considerations for operating multiple cranes simultaneously.
Procedures for confirming lifting weight and ensuring stability.
Procedures for handling natural disasters and responding to accidents.
Specific measures for dealing with natural disasters affecting the crane.
Procedures for responding to various types of accidents.
Procedures for operating the crane when it is out of service.
Defines the primary uses and key characteristics of the crane.
Specifies the main applications and operational scope of the crane.
Lists specific features and design aspects of the XCT80 truck crane.
Specifies the environmental and operational conditions for using the crane.
Presents detailed technical data, parameters, and lifting capacity charts.
Provides performance data related to the crane's main structural components.
Summarizes the main components of the lower crane portion.
Describes the components of the power system.
Explains the transmission system components.
Details the components of the driving system.
Describes the components of the crane's operating system.
Lists components of the cab and covering parts.
Explains the components of the hydraulic system.
Details the components of the air conditioning system.
Describes the components of the electrical system.
Lists the components of the auxiliary system.
Introduces the main components of the crane, focusing on the lower portion.
Detailed description of the crane's cab and its features.
Describes the steering configuration of the crane.
Details the dual-circuit pneumatic and engine-assisted braking system.
Information about the crane's cab and protective structures.
Details the equipment, instruments, and controls found inside the crane's cab.
Describes the dashboard instruments, switches, indicator lights, and display.
Instructions for operating the instrument panel and its features.
Explains the types and triggers for instrument buzzer alarms.
Explains the meaning and function of various indicator lights.
Details the adjustment features and components of the operator's seat.
Describes the layout and function of switches on the cab operating panel.
Details the various controls and their operation within the cab.
Explains the function of key meters, switches, and lights in the cab.
Describes additional devices like locks, hammers, fire extinguishers, and towing hooks.
Details the materials and structure of protective devices.
Essential steps and checks before traveling the crane on the highway.
Specifies regulations and conditions for highway travel.
Details the critical checks for the vehicle's condition before highway travel.
Instructions for using the air conditioning system.
Procedures for starting, operating, and shutting down the engine.
Checks to perform before starting the engine.
Steps for starting the engine and post-start inspections.
Checks to perform after the engine has started.
Procedure for shutting down the engine.
Covers general operating procedures including starting, shifting, parking, and braking.
Procedures for starting the crane and shifting gears.
Procedures for towing the crane in case of mechanical failure.
Steps for operating the clutch and its maintenance.
Explanation of the steering system and its operation.
Details of the crane's braking systems and precautions.
Special considerations for operating cranes in winter conditions.
Maintenance and use of the cooling system, including antifreeze.
Information about the battery, its indicator light, and charging.
Summarizes the main components of the upper crane portion.
Components that make up the lifting device.
Components that constitute the crane's safety systems.
Components of the control room and rotary bearing system.
Components of the upper crane's hydraulic system.
Components of the upper crane's electrical system.
Introduces and describes the main components of the upper crane portion.
Details the main boom's design, length, and lifting force moment.
Describes the mechanism for extending the main boom.
Details the structure and length of the auxiliary arm.
Explains the main and auxiliary lifting mechanisms.
Describes the types and selection of hooks.
Information on the balance weight system and its combinations.
Details the layout and components within the operating cab.
Describes the electrical devices and layout within the operating cab.
Details the instruments, switches, and indicator lights on the panel.
Details the left and right control handles for crane operation.
Explains the relay system and its function.
Manual for the electric system, including relay functions.
Details various safety devices installed on the crane.
Explains the working principle and safety functions of the torque limiter.
Describes the three-coil protector and its function.
Explains the function and mounting of length and angle sensors.
Function of the rope block in preventing wire rope issues.
How to check the crane's levelness using the display ball.
Procedure for using the horn to ensure safety.
Details of safety control switches, including hydraulic pilot switches.
Function of the hydraulic unloading valve for overload prevention.
Describes the function of the hydraulic oil filter alarm.
Function and operation of the rotary table lock device.
Guidance on selecting appropriate crane accessories.
Procedures for installing and removing the auxiliary lifting mechanism.
Precautions to be taken during the mounting and dismounting of accessories.
Step-by-step guide for mounting the auxiliary lifting mechanism.
Step-by-step guide for dismounting the auxiliary lifting mechanism.
Procedures for mounting, dismounting, and storing the auxiliary crane arm.
Precautions for mounting and dismounting the auxiliary crane arm.
Identifies the components of the auxiliary crane arm.
Step-by-step guide for mounting the auxiliary crane arm.
Procedures for adjusting the mounting angle of the auxiliary crane arm.
Procedures for storing the auxiliary crane arm after use.
Procedures for mounting, dismounting, and combining balance weights.
Precautions for mounting and dismounting the balance weight.
Explains how to combine different balance weights for operation.
Step-by-step guide for mounting the balance weight.
Procedures for dismounting the balance weight.
Procedures for mounting, dismounting, and storing the arm end single pulley.
Precautions for operating with the arm end single pulley.
Step-by-step guide for mounting the arm end single pulley.
Procedures for storing the arm end single pulley.
Performance specifications for the arm end single pulley.
Information on hooks and steel wire ropes used with the crane.
Guidance on selecting the appropriate hook.
Description of the basic structure of hooks.
Procedures for converting steel wire rope magnification.
Methods for crossing and winding steel wire ropes.
Precautions for crossing and winding wire ropes.
Essential preparations before operating the crane.
Checks to perform before the crane begins to run.
Verifying conditions necessary for crane operation.
Instructions for using the air conditioning system.
Instructions for adjusting the operator's seat for comfort and ergonomics.
How to check the position and winding of the winch steel wire rope.
Importance of checking and maintaining safety devices.
Procedures for starting, operating, and shutting down the engine.
Procedures for engaging and disengaging the power take-off.
Detailed procedures for operating the outrigger system.
General precautions for outrigger operation.
Describes the structure and components of the outrigger system.
Procedures for folding and unfolding the outrigger foot plates.
Procedures for operating horizontal outriggers.
Procedures for operating vertical outriggers.
Steps for leveling the crane using the outriggers.
Procedures and precautions for operating the throttle.
Precautions for smooth and safe throttle operation.
Method for operating the electronic throttle pedal.
Procedures for operating the lifting mechanism.
General precautions for operating the lifting mechanism.
How to operate the main lifting mechanism using the right control handle.
How to operate the auxiliary lifting mechanism using the left control handle.
Operation of the free trackslip function to prevent side load.
Procedures and precautions for extending the main crane boom.
Precautions for extending the main crane boom.
Method for operating the main crane boom stretching.
Procedures for luffing (raising/lowering) the main crane boom.
Precautions for safe boom luffing operations.
Method for luffing the boom using the right control handle.
How boom angle, weight, and radius affect crane capacity.
Procedures and precautions for slewing (rotating) the crane.
Precautions before starting slewing operations.
Method for slewing the crane using the left control handle.
Principles for combining different crane actions simultaneously.
Details on fuel and engine oil types, quantities, and replacement intervals.
Information on hydraulic oil, including replacement and temperature.
Information on gear oil, including replacement intervals and checks.
Details on lubricating positions and methods for the crane.
Comparison of domestic and foreign lubricants for different systems.
Information on coolant, antifreeze types, and usage.
Environmental procedures for waste oil and antifreeze disposal.
General information on crane inspection and maintenance requirements.
Lists key items to be checked during inspections.
Specific inspection for steel structure bearing weight.
Daily checks to be performed on the crane.
Additional checks for weekly inspection.
Checks required after periods of inactivity or unusual use.
Requirements for testing after overhaul or accidents.
Procedures for inspecting wire ropes.
Procedures for inspecting crane hooks for damage and wear.
Inspection procedures for drums, pulleys, and brakes.
Overview of different transportation modes for the crane.
Procedures and regulations for highway transport.
Procedures for transporting the crane via rail.
Procedures for transporting the crane by sea.
Details of parts shipped by lorry, including weight and dimensions.
Specific procedures for transporting balance weights.
Procedures for transporting the hook.
Measures to be taken when storing the crane for extended periods.
Definitions of key terms used in the manual.
Diagram illustrating standard hand gestures for lifting operations.
Standard universal gestures used in lifting operations.
Specific hand gestures used for special lifting commands.
General| Model | XCT80 |
|---|---|
| Type | Truck Crane |
| Max Lifting Capacity | 80 tons |
| Maximum Travel Speed | 80 km/h |
| Gradeability | 40% |
| Overall Weight | 48000 kg |
| Max Working Radius | 44 m |
| Operating Weight | 48000 kg |
| Slewing Speed | 0-2.5 rpm |
| Luffing Speed | 75 s |
| Boom Length | 44.5 m |
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