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General| Fuel System | Carburetor |
|---|---|
| Front Suspension | Telescopic Fork |
| Fuel Tank Capacity | 4.0 Liters |
| Lubrication System | Wet Sump |
| Frame Type | Diamond |
| Fuel Capacity | 4.0 Liters |
| Engine Type | 4-stroke, SOHC, 2 valves |
| Ignition System | CDI |
| Transmission | 5-speed |
| Rear Suspension | Monoshock |
| Front Brake | Single disc |
| Rear Brake | Drum |
| Front Tire | 70/90-17 |
| Rear Tire | 80/90-17 |
| Starting System | Electric and kick |
| Clutch Type | Wet, multi-plate |
Identifies the vehicle using VIN and engine serial numbers.
Details preparation, parts, gaskets, seals, circlips, and fasteners.
Procedure to inspect electrical connections for issues like rust or moisture.
Lists essential special tools needed for maintenance and assembly.
Provides overall vehicle specs including dimensions, engine, and fluids.
Details specific maintenance values for engine, chassis, and electrical systems.
Lists torque specifications for engine and chassis fasteners.
Identifies lubrication points and recommended lubricants for engine and chassis.
Visual representation of the cooling system layout.
Guides on the correct routing of wires, cables, and hoses.
Importance of preventive maintenance for reliability and longevity.
Schedule of routine maintenance tasks based on mileage.
Instructions for removing and installing body panels.
Checks and adjustments for engine components.
Checks and adjustments for chassis components.
Checks and adjustments for electrical components.
Procedures for engine removal.
Procedures for engine installation.
Cylinder head assembly details and service procedures.
Camshaft assembly details and service procedures.
Valve and valve spring details and service procedures.
Cylinder and piston assembly details and service procedures.
Generator and starter clutch assembly details and service procedures.
Oil pump assembly details and service procedures.
Clutch assembly details and service procedures.
Shift shaft assembly details and service procedures.
Crankcase and crankshaft assembly details and service procedures.
Kickstarter mechanism details and service procedures.
Transmission assembly details and service procedures.
Exploded view and components of the radiator assembly.
Exploded view and components of the water pump assembly.
Steps for radiator removal.
Procedures for checking radiator fins, hoses, and cap.
Method for testing thermostat function.
Steps to take apart the water pump.
Procedures for inspecting water pump components.
Steps for reassembling the water pump.
Procedure for installing the thermostat.
Procedure for installing the water pump.
Procedure for installing the radiator.
Exploded view of the carburetor assembly.
Steps for removing the carburetor.
Procedures for disassembling the carburetor.
Steps for checking carburetor components and passages.
Procedures for assembling the carburetor.
Steps for installing the carburetor.
Procedure for checking and adjusting the TPS.
Method for testing the fuel cock.
Explanation of the air induction system.
Procedures for servicing the front wheel and brake disc.
Procedures for servicing the rear wheel and brake.
Procedures for servicing the front brake system.
Procedures for servicing the front fork assembly.
Procedures for servicing the handlebar assembly.
Procedures for servicing the steering head assembly.
Procedures for servicing the rear suspension and swingarm.
Procedures for servicing the drive chain and sprockets.
Illustration and identification of electrical components.
How to test switch continuity with a pocket tester.
Procedures for inspecting various switches.
Procedures for checking bulb and socket condition.
Circuit diagram and troubleshooting for ignition system.
Circuit diagram and troubleshooting for the electric starting system.
Starter motor service procedures.
Circuit diagram and troubleshooting for the charging system.
Circuit diagram and troubleshooting for the lighting system.
Circuit diagram and troubleshooting for signaling system.
Circuit diagram and troubleshooting for cooling system fan.
Explanation of the vehicle's self-diagnostic system.
General troubleshooting for electrical issues.
Specific electrical system troubleshooting.
Troubleshooting engine compression issues.
Troubleshooting fuel system and exhaust components.
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