ABB Galaxy Power System - General Rectifier Installation

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Page 136

Installing Rectifiers

Figure 13-2: Installing 595A/B Rectifier Carriers

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Table of Contents2
Introduction6
Product Documentation6
This Installation Guide6
Revisions6
Related Documentation6
Customer Service Contacts7
Customer Service, Technical Support, Product Repair and Return, and Warranty Service7
Customer Training7
Downloads and Software7
Safety8
Safety Statements8
Warning and Safety Symbols10
Precautions11
Special Installation Notes14
Deutsch - German14
Español - Spanish16
Français - French18
Getting Started20
Tools and20
Torque Settings for Hardware21
Unpacking - Location21
System Electrical Architecture Overview22
Introduction22
Bonding Network22
Facility22
Single-Cabinet Distributed System22
Distributed Architecture23
Centralized Architecture25
Cabinet Floor Mounting and Grounding27
Cabinet Installation27
Mounting Dimension of 4830, 434, 482727
Mounting Dimension of 4830, 43428
Mounting Dimension of 482729
Procedure30
Cabinet Ground and Central Office Ground32
Cabinet Ground Procedure32
Central Office Ground Procedure32
Centralized Architecture32
Distributed Architecture32
Recommended Cable Rack Layout34
Notes35
Centralized or Distributed Architecture Connections36
Multiple-Cabinet Installations36
Special Requirements36
Centralized Architecture36
Introduction36
DC Power Connections to Central Bus Bar36
Remote Voltage Sense and System Shunt for Millennium II Controller When in a Cabinet with BLJ/BIC9 Bay Board38
Remote Voltage Sense and System Shunt for Millennium II Controller When in a Cabinet with BIC10 Bay Board39
Remote Voltage Sense and System Shunt for Millennium II Controller When in a Cabinet with BIC11 Bay Board41
Ground Terminal Strip in 4800A GPS Distribution-Only Cabinets43
Distributed Architecture45
Intercabinet DC Power Bus Connections45
Intercabinet Alarm and Serial Bus Connections47
BLJ2/3 to BLJ2/3 (Millennium II Controller)47
BLJ2/3 to BIC10 or BIC10 to BIC10 (Millennium II Controller)48
BLJ2/3 to BIC11 or BIC11 to BIC11 (Millennium II Controller)49
Bay ID and Shunt Size Configuration50
BLJ2/3 (Millennium II Controller)50
BIC10 (Millennium II Controller)51
BIC11 (Millennium II Controller)52
Millennium II Controller Configuration of BIC Shunt Channels53
Software Configured Bay Current Shunt Channel Configuration in Millennium II53
AC Connection and Wiring55
Safety55
Wire Sizing and Ampacity55
AC Input Schemes55
GPS 4848/100: 595 Rectifiers (48V, 200A) and 595LT Rectifiers (48V, 220A)55
GPS 4830:GP100 Rectifiers(48V, 100A)56
GPS 4827: NE050AC48TEZ Rectifiers (48V, 50A) and NE075AC48TEZ Rectifiers (48V, 75A)56
AC Cable Routing57
Connecting AC Conduit57
Rectifier Positions58
AC Input Panels Cross Reference61
AC Input Panels64
Wiring Options for ED8314230 Group 264
Wiring Options for ED8314230 Group 365
Wiring Options for ED8314230 Group 4A66
Wiring Options for ED8314230 Group 767
Wiring Options for ED8314230 Group 1068
Wiring Options for ED8314230 Group 1169
Wiring Options for ED8314230 Group 1870
Wiring Options for ED8314230 Group 2071
Wiring Options for ED8314230 Group 24 & 2572
Wiring Options for ED8314230 Group 2673
Wiring Options for ED8314230 Group 2774
Wiring Termination for ED8314230 Group 20 and 2775
Wiring Options for ED8314230 Group 2876
Wiring Options for ED8314230 Group 51877
Wiring Options for ED8314230 Group 520 and 52278
Wiring Options for ED8314230 Group 52179
Field Modification of the 1-Phase Circuit Breaker AC Panel for Use with Phase-Neutral Input Circuits - ED83142-30 G7 or G2880
Wiring Charts for GPS 482781
Wiring Charts for GPS 43482
Wiring Charts for GPS 483084
Bottom Cable Feed Options for GPS 4848/100 Systems86
Completing the AC Connection87
Notes87
DC Distribution Assembly and Connections88
Overview88
DC Distribution Panels Cross Reference89
Connecting Loads90
Cable Routing Strategy90
Capacitor Charge Unit90
Mounting Large Circuit Breakers91
Mounting Small Plug-In Circuit Breakers and Fuses91
Distribution Panels92
Low Voltage Load Disconnect Feature111
EBV Circuit Pack111
Remote Peripheral Monitoring112
Overview112
RPM Modules112
Current Limiting Resistors112
Mounting Locations113
RPM Installation114
Notes120
10. Battery Connection Panels121
Connecting and Disconnecting Batteries121
Note121
Overview121
Battery Connection Panels Cross Reference122
Additional Battery Leads123
Battery Connection Panel Options124
Connecting (+) and (-) Conductors125
Installing Battery Connection Panels126
Contactor Control Board127
Battery and Alarm Fuses and Circuit Breakers127
Notes128
11. Fascia Cover Installation129
Introduction129
Installing the Fascia Covers129
12. Connection of Office Alarms130
Introduction130
Connecting Controller Alarms130
Power up and Installation Completion132
Initial System Checkout and Preparation for Power up132
Before Installing Rectifiers132
Safety Reminder132
Controller Front Panels132
Illustrations132
Initial Power up of the System133
Rectifier Installation Notes133
Installing the First Rectifier134
Verify Controller134
Set Rectifier ID135
Installing Rectifiers136
Lamp Test139
Voltage Calibration139
Setting the System Float Voltage139
Setting the System Shunt140
Setting the Low-Voltage Battery Disconnect Feature140
Setting the Low-Voltage Load Disconnect Feature140
Connecting Batteries141
Testing Rectifiers and Load Share143
Testing Additional Alarms143
Testing the BD Alarm143
Millennium II Controller System Alarm Test144
Connecting to Load144

ABB Galaxy Power System - General Rectifier Installation

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