ABB NGC8200 - Page 15

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2101510MNAH | NGC8200 AND PGC1000 USER MANUAL | 15

Figure 2-4: NGC8200 and PGC1000 enclosure right side

Figure 2-5: NGC8200 and PGC1000 enclosure underside

Main Page

Table of Contents2
Contents2
List of Tables6
Additional Information7
Compliance7
Cyber Security7
Table 0-1: Related Documentation7
Malware Prevention8
Waste Electrical and Electronic Equipment (WEEE)8
Safety8
Potential Safety Hazards9
Product Description10
Overview10
System Components10
Principle of Operation: Sample Processing11
Hardware Description11
Table 2-1: Analyzer Specifications11
Analyzer Standard Hardware Features12
Cast Aluminum Enclosure13
Exterior Enclosure Dimensions14
Feed-Through Assembly16
Configurations16
Inlets16
Vents16
Analytical Module16
GC Module17
Analytical Processor/Manifold Assembly17
Digital Controller Assembly with VGA Display18
Termination Board21
Local Communication Options22
Embedded Software and User Interface22
Embedded Software22
User Interface (PCCU32)22
Audit Quality Data22
Compressibility Options23
Calculation Options23
Engineering Units23
Supported Communication Protocols23
Security24
Installation24
Plan for Installation25
Unpack and Inspect25
Analyzer Installation25
Pipe Installation for Stand-Alone Mounting25
Pipe Saddle Installation for Pipe Saddle Mounting26
Shelf Installation26
Analyzer Installation27
Sample System Installation28
Sample System Design Considerations28
Tube Quality28
Maintaining Phase29
Sample Probe Installation29
Sample Conditioning Modules30
Table 4-1: Sample Conditioning Module Descriptions31
Sample Line Connections34
Carrier and Calibration System Installation36
Calibration/Validation Stream36
Cylinder Rack Installation on Meter Run36
Carrier Gas Regulator Installation36
Table 4-2: Calibration Gas Blend Recommended Components36
Calibration Gas Regulator Installation37
Carrier Gas and Calibration Gas Line Connections39
Vent Lines Connections40
Security Seal41
Wiring42
Wire for Serial Communication42
Wire for Power and Grounding42
Table 5-1: Serial Port 1 and Port 2 Pinouts and Terminations42
Power Supply Requirements43
Operating Voltages and Cable Lengths43
Other Considerations44
Ground the Analyzer44
Cathodic Protection44
Wire the Analyzer Power Connector44
Table 5-2: 12 VDC Battery Power Supply System Maximum Cable Lengths44
Startup45
Download PCCU32 from the ABB Website45
Install PCCU3247
Establish Initial Local Communication48
Connect Using USB Port (Standard)48
Table 6-1: Cable for USB Connection49
Connect Using RS-232 Port50
Table 6-2: Required Cables for Connection with MMI Port51
Connect Using Ethernet Port52
Table 6-3: Ethernet Cabling for Local Connection53
Power on Sequence55
Initialization55
Startup Diagnostics55
Startup Wizard57
Set up the Station59
Set up the Stream59
Table 6-4: Station Setup Basic Parameters59
Table 6-5: Stream Setup Screens60
Set up Calibration61
View Diagnostics62
Update Configuration63
Analyze the Calibration Stream64
Enable/Disable Streams66
Run Analysis Process Streams67
Complete Startup68
Manual Peak Find69
Troubleshoot Peak Find73
Table 6-6: Peak Find Troubleshooting73
Table 6-7: Suggested Carrier Pressure Setpoint Adjustment Values74
Calibrate the Analyzer75
Verify Calibration Data Using Peak Find78
Configure for Network Connection79
Basic Topology79
IP Addressing80
Cabling for Connection to Network80
Table 8-1: Ethernet Cabling for Network Connection80
Enable Ethernet and Configure IP Parameters81
Verify Network Connection83
Basic Ethernet Connection Troubleshooting84
Configure Security84
Configure Bi-Level Security85
Table 9-1: Security Guidelines85
Table 9-2: Bi-Level Security85
Configure Role Base Access Control (RBAC)88
Default Access Roles90
Set up and Create a New RBAC Security Control File91
Create the Administrator Account91
Create Additional User Accounts with Standard Roles93
Save RBAC Configuration File94
Save Security Configuration on the Device95
Maintenance97
Maintaining Cleanliness97
Visual Inspection97
Technical Support and Returns98
Spare Part Components98
Replacement Components98
Replacement Parts98
Spare Parts100
Field Tool Kit100
Table 10-1: Spare Parts100
Back up Configuration Files101
Update Embedded Software101
Table 10-2: Field Tools101
Restore Configuration Files104
Reset Procedures105
Warm Start105
Cold Start106
Restore Factory Defaults107
Lithium Battery Status108
Change the Clock108
Clock Change Not Crossing a Log Period Boundary108
Forward Clock Change Crossing a Log Period Boundary108
Backward Clock Change Crossing a Log Period Boundary109
Replace Calibration or Carrier Gas Cylinder(S)109
Replace the Digital Controller Assembly109
Replace the Digital Controller Complete Assembly110
Replace the Analytical Module111
Replace the GC Module113
Replace the Termination Panel114
Replace the Feed-Through Assembly116
Replace the Lithium Battery117
Replace Frit Filters118
Replace the Feed-Through Interface Gasket119
Replace the Feed-Through Manifold Gasket120
Replace the Termination Panel to the Digital Controller Cable121
Replace the Analytical Processor to the Termination Panel Cable122
Troubleshooting123
Startup Diagnostics Troubleshooting123
Carrier Pressure Regulator Test123
Table 11-1: Startup Diagnostics123
Table 11-2: Carrier Pressure Regulator Diagnostics123
Oven Temperature Test124
Processor Control Test124
Stream Test124
Table 11-3: Stream Test Diagnostics124
Troubleshooting Alarms125
Table 11-4: Default Alarms125
Table 11-5: Alarm Severity125
Alarm Definitions126
Pressure Regulator 1 or 2 Alarm126
Table 11-6: Default Alarm Definitions126
Sample Pressure Alarm127
Oven Temperature Error Alarm127
No Stream Valve Selected127
Digital-Analog Board Communication Error Alarm128
Calculation Error Alarm128
Calibration Un-Normalized Error Alarm128
Stream Sequence Error Alarm128
Calibration CV Percent Error Alarm128
Calibration RF Percent Error Alarm129
Enclosure Temperature Alarm129
Power Supply Alarm129
Low Carrier Gas Cylinder (DI1) Alarm130
Low Cal Gas Cylinder (DI2) Alarm130
GCM Processing Error Alarm130
Bad Bead Alarm130
No Pilot Valve Change Detected Alarm130
Sample Flow Detection Alarm130
CPU Loading Alarm131
System Memory Available Alarm131
RAM File Available Alarm131
FLASH File Available Alarm131
Missing Peak - Calibration Not Used131
Stream Un-Normalized Total132
Alarm Troubleshooting Tests132
Column Vent Pressure Test132
Sample Pressure Test132
Feed-Through Assembly Blockage Test133
Temperature Sensor Test133
Abnormal Calibration Gas Depletion133
Power Troubleshooting133
Overview133
Power Supply Voltage Test133
Equipment Isolation Test134
Analyzer Module Isolation Test134
Serial Communications Troubleshooting135
Communication135
Communications Test135
Table 11-7: RS-232 Field Wiring on Analyzer Termination Panel135
Table 11-8: RS-485 Terminations135
Table 11-9: RS-485 Pinouts (on Termination Panel)135

ABB NGC8200 - Page 15

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