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ABB NGC8200 - Plan for Installation; Unpack and Inspect Analyzer; Analyzer Field Installation

ABB NGC8200
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2101510MNAH | NGC8200 AND PGC1000 USER MANUAL | 25
Figure 4-2: Typical wall shelf mount installation
4.1 Plan for installation
The analyzer is designed for mounting on main gas lines with 2-inch to 12-inch pipe sizes.
Ensure the installation site is clean and free of debris that could affect operation.
The analyzer should be located as close as possible to the sample probe installation point. This
prevents the need for high gas flow rates through sample lines to assure the analysis accuracy of the
current sample.
If there is more than one stream being analyzed, locate the analyzer in a central location to all sample
probe points.
4.2 Unpack and inspect
Ensure that there is no external damage to the shipping container. If there is visible external damage,
contact the receiving group and report the damage to the trucking company for a freight damage
claim.
The analyzer is shipped in a specially designed shipping carton which contains the device, mounting
brackets, parts list and wiring and interconnect diagrams. Optional equipment is shipped in a separate
carton.
Carefully remove all internal and external packing material. Carefully remove all items from the box.
After removing the protective shipping cover from the analyzer, compare shipped contents with those
listed on the bill of lading. All items should match those on bill of lading.
Examine internal components for evidence of damage:
Visually inspect exterior of device for dents, chipped paint, scratches, damaged threads or
broken glass plate, etc.
If applicable, inspect calibration and carrier gas cylinders to be certain they are correct for the
installation.
If there is any damage, or if there are noticeable defects, notify a local ABB representative. Keep all
shipping materials as evidence of damage for the carrier’s inspection. ABB will arrange for immediate
repair or replacement.
4.3 Analyzer installation
There are several options to install the analyzer in the field, depending on your field requirements.
This section describes how to install the different components required for each of the mounting
options available.
4.3.1 Pipe installation for stand-alone mounting
If installing an analyzer using a free-standing pipe, use this procedure to install the pipe. Before
beginning, review the procedure and the materials required for installation.

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