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ABB PQFS User Manual
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Man
ua
l Power Quali
ty Filter PQFS
Safety In
structio
ns
9
WARNING:
The
neutral c
urrent
in a
PQFS f
ilte
r may
be a
s hig
h as 3 t
im
es th
e line cu
rre
nt
hence do not use a 4 pole br
eaker to connect this type of filter as the r
ating of the
neutral
pole
may no
t be adeq
uat
e.
8
10
Table of Contents
Default Chapter
2
Table of Contents
2
1 Introduction to this Manual
6
What this Chapter Contains
6
Intended Audience
6
Compatibility
6
Contents
6
Related Publications
6
2 Safety Instructions
8
3 Upon Reception
10
What this Chapter Contains
10
Delivery Inspection
10
Unpacking Instructions
10
Lifting and Transportation Guidelines
10
Identification Tag
13
Storage
13
4 Hardware Description
14
What this Chapter Contains
14
Typical PQFS Filter Panel Layout
14
The PQF Current Generator Hardware
16
The PQF Main Controller
17
The PQF-Manager User Interface
18
Location of the Main PQFS Components
25
Active Filter Components
25
Active Filter Door Components and Protective Grid
29
5 Mechanical Design and Installation
30
What this Chapter Contains
30
Installation Location Requirements
30
Airflow and Cooling Requirements
31
Standard Cubicle Dimensions, Fixing Holes and Clearances
32
Instructions for Mounting the Filter
33
Filter Noise Level
34
Instructions for Mounting the PQF-Manager in Enclosures
35
6 Electrical Design and Installation
36
What this Chapter Contains
36
Instructions for Connecting the PQF-Manager to a Filter System
37
Checking the Insulation of the Assembly - Earth Resistance
37
EMC Considerations
38
Earthing Guidelines
38
Selection of the Power Cable Size
39
Selection of the Power Cable Protection/Filter Input Protection Scheme
42
Connection of the PQFS to the Network
44
Connection of the PQFS in 3-Wire Mode
45
Connection of the PQFS in 4-Wire Mode
47
Selection of the Current Transformers
48
Current Transformer Installation
50
Basic Rules for Correct CT Installation
50
Electrical Interconnection of PQFS Enclosures
52
Mechanical Interconnection of the Enclosures
53
Control Board Cable Interconnection
53
CT Cable Interconnection
54
Connection of the Power Stage to the Supply
55
Electrical Connections to the PQF-Manager User Interface
56
Cabling of Remote Control Functionality
57
Cabling of Alarm Functionality
59
Alarm Outputs
59
Digital Outputs
62
Cabling of Warning Functionality
64
Cabling of the Digital Output Contacts to Monitor Other Filter Operation Modes than Warnings and Alarms
65
Cabling of Main/Auxiliary Control Functionality
66
Implementation of Local Start/Stop Buttons
67
Electrical Connections of Filter Options and Accessories
70
External Communication with PQF
70
Connection of the Modbus Adapter
71
7 The PQF-Manager User Interface
72
What this Chapter Contains
72
PQF-Manager User Interface Description
72
PQF-Manager Overview and Navigation
73
Icons and Main Screen
73
The PQF-Manager Behavior During Filter Initialization
80
The PQF-Manager Locking Facilities
81
The PQF Start, Stop and Fault Acknowledgement Menu
82
The 'Measurements' Menu
84
The 'Overview' Menu
84
The 'System Values' Menu
86
Voltages
86
Line Currents
88
Filter Currents
89
Total Filter Currents
90
Powers
91
Temperatures
91
The 'Min-Max Logging' Menu
92
The 'Settings' Menu
93
The 'Customer Settings' Menu
94
Settings up Harmonics, Reactive Power and Filter Mode
95
Temp Unit
101
Activate Menu
101
Setting up Alarms, Warnings and Digital Inputs and Outputs (D I/O)
102
The 'Commissioning' Menu
104
Setting up the Network Characteristics and the Filter Synchro Mode
105
Setting up the Filter Characteristics
106
Setting up the Current Transformer Ratios and Position
108
Setting up the Filter Rating Parameter
114
Setting up the User's Requirements
115
Commissioning of Temperature Probes
116
The 'Installation Settings' Menu
117
Setting up the 'Standby' Function
118
Setting up the 'Auto Restart' Function
120
Setting up the System Clock
120
Setting Password
121
Installation Locking
121
Set Language
122
The 'PQF Monitoring' Menu
122
The 'Status of Module' Menu
123
The 'Filter Load' Menu
123
The 'Event Logging' Menu
124
The 'Active Warnings' Menu
128
The 'Number of Errors' Menu
128
The 'PQF Operation
129
The 'User Interface Menu
130
Manufacturer Setting
130
About PQF
130
Screen Configuration
131
Communication
132
Modbus RTU
133
MAC Address
135
Ethernet Settings
135
IP Address
139
8 Commissioning Instructions
141
What this Chapter Contains
141
Step 1: Visual and Installation Check
142
Step 2: Setting the Address of each Unit in a Multi-Unit Filter and Terminate the CAN Bus
142
Step 3: Voltage Rating Check/Adaptation and Phase Rotation Check
145
Step 4: Basic Commissioning Parameters Set up (Using PQF-Manager)
146
Step 5: Automatic and Manual CT Detection Procedure
148
Automatic CT Detection Procedure
148
Manual CT Detection Procedure
149
PQF Connection Diagram
149
Material Needed and Hypotheses for Correct Measurements
150
Checking the Correct Connection of the Cts with a Two-Channel Scopemeter
150
Checking the Correct Connection of the Cts with a Fluke 41B or Similar
154
Equipment
154
Step 6: before Starting the Filter
154
Step 7: Start the Filter
154
Step 8: Generate Filter Load
155
Step 9: Set up the User Requirements
156
Commissioning Report
159
Filter Identification
160
Inspection on Site - Verification of the Active Filter after Installation
161
Programming
162
Testing (with Load)
163
Programmed Parameters
164
Comments
166
9 Operating Instructions
167
What this Chapter Contains
167
Starting and Stopping the Filter
167
Starting the Filter with the PQF-Manager
168
Stopping the Filter with the PQF-Manager
170
Modifying the User Requirements
172
Changing the System Temperature Unit and PQF-Manager Backlighting
173
Consulting Filter Measurements
173
Consulting Filter Statistics and Manufacturer Data
173
Filter Behavior on Fault - Retrieving Error Information
174
10 Maintenance Instructions
176
What this Chapter Contains
176
Maintenance Intervals
176
Standard Maintenance Procedure
177
Step 1: Check the Ambient Temperature Conditions
177
Step 2: Record the Filter Operating Status
177
Step 3: Shut the Filter down
177
Step 4: Inspect and Clean the Filter
178
Step 5: Check the Condition of the Filter Contactors and Fuses
178
Step 6: Check the Tightness of the Electrical and Mechanical Connections
178
Step 7: Correct any Abnormal Conditions Found
178
Step 8: Restart the Filter
178
Fan Replacement
179
DC Capacitor Change
180
DC Capacitor Reforming
180
Output Filter Board Change
181
Servicing Report
181
Filter Identification
182
Standard Maintenance Procedure
183
Special Service Actions
185
Comments
185
11 Troubleshooting Guide
186
What this Chapter Contains
186
Fault Treatment Procedure
186
Spare Part List for Normal and Dedicated Filter Servicing
189
Troubleshooting Guide
190
Verification of the PQF-Manager Status and the System Leds
190
Fault Tracing
191
12 Technical Specifications
210
What this Chapter Contains
210
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ABB PQFS Specifications
General
Brand
ABB
Model
PQFS
Category
Industrial Electrical
Language
English
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