What to do if ABB Relays have persistent runtime errors?
If you're encountering persistent runtime errors with your ABB Relays, try rebooting the protection relay first. Then, recheck the supervision events to see if the fault has cleared. However, if the faults persist, you should contact ABB for corrective actions.
How to troubleshoot a faulty hardware module in ABB Relays?
If you suspect a faulty hardware module in your ABB Relays, begin by checking the specific module that's showing an error. Then, review the relay supervision events in Relay Status to pinpoint any faulty hardware modules. Perform a visual inspection of the protection relay. Determine if the error is external or internal. Remove the wiring from the protection relay and test the input and output operation with an external test device. If the problem remains after these steps, or if you observe obvious physical damage, contact ABB for repair or replacement.
General| Model | RELION REX640 |
|---|---|
| Category | Protection Device |
| Communication Protocols | IEC 61850, Modbus, DNP3, IEC 60870-5-103 |
| Display | LCD |
| Rated Voltage | 100-240 V AC/DC |
| Rated Frequency | 50/60 Hz |
| Protection Functions | Overcurrent, Earth Fault, Overvoltage, Undervoltage, Frequency |
| Mounting | Rack mounting |
| Inputs/Outputs | Analog inputs |
| Housing | Metal |
| Input Voltage | 24-250 V DC / 100-240 V AC |
| Operating Temperature | -25°C to +70°C |
| Enclosure | IP20 |
Provides instructions on operating, monitoring, controlling, and setting the protection relay.
Addresses trained operators with basic knowledge of protection equipment operation.
Details the set of documents related to the REX640 relay.
Illustrates the intended use of various documents throughout the product life cycle.
Lists document revisions, dates, and corresponding product connectivity levels.
Directs users to download the latest documents from the ABB website.
Explains symbols and document conventions used in the manual.
Defines various icons used to indicate hazards, important information, or advice.
Details conventions for menu paths, parameter names, and values presentation.
Discusses the product's design considering environmental impact, material choices, and manufacturing.
Provides guidance on the proper disposal of electronic waste and recycling of device parts.
Introduces the REX640 as a powerful all-in-one protection and control relay for various applications.
Describes the relay's hardware, including the Ready LED status indication.
Explains the Local Human-Machine Interface (LHMI) for setting, monitoring, and control.
Details the Switchgear Human-Machine Interface (SHMI) for controlling multiple REX640 relays.
Describes the bay overview area, configurable as static pictures or dynamic SLDs for relay status.
Explains the function and status indications of physical and virtual Home buttons on the SHMI.
Covers navigation through the SHMI, including panel lineup overview and bay overviews.
Details the communication ports for LHMI, Ethernet service, and USB connectivity.
Introduces the Web HMI for secure access via a web browser for relay management.
Lists and explains command buttons used for editing parameters and controlling information via WHMI.
Describes the procedure for logging into the local HMI using username and password.
Provides steps to generate a one-time password to reset the Administrator password.
Explains how to log out from the HMI session, either manually or via session timeout.
Details how to switch between local and remote control modes for primary equipment.
Guides users on how to identify the device by accessing product and hardware information.
Covers adjusting the HMI's backlight brightness and screen timeout settings.
Explains how to change the visibility of settings between 'Advanced' and 'Basic' modes.
Describes how to monitor the relay's status, including internal faults and warnings.
Explains the status icons and their meanings on the switchgear HMI lineup overview.
Details how to change the display language of the HMI interface.
Covers viewing and acknowledging alarms on the HMI.
Guides on how to access and view the list of active and unacknowledged alarms.
Explains the process of acknowledging alarms to clear notifications.
Details how to view electrical measurements and phasor diagrams on the HMI.
Describes how to navigate to and view measurement values on the HMI.
Explains how to access and view phasor diagrams representing voltage and current states.
Guides on accessing and displaying relay parameters.
Details how to view the graphical representation of protection function characteristics.
Explains how to edit parameter values directly on the HMI interface.
Describes the process of saving changed parameter values to the relay's nonvolatile memory.
Guides on clearing indications, LEDs, registers, and acknowledging events.
Explains how to access and manage disturbance records stored in the relay.
Details how to view and access recorded fault data from the relay.
Covers exporting various data types (events, records, parameters) to a USB drive.
Explains how to access context-sensitive help information directly from the HMI.
Guides on selecting and activating different setting groups for relay configuration.
Describes how to control switchgear objects like circuit breakers via the single-line diagram.
Explains how to create and manage bookmarks for quick navigation to frequently used HMI pages.
Details how to establish a connection to the Web HMI using a web browser and HTTPS.
Guides on accessing the Web HMI by entering the relay's IP address and credentials.
Explains how to log out from the Web HMI session, either manually or via timeout.
Describes how to navigate through the main groups and submenus of the Web HMI.
Guides on viewing device information, such as revision and serial number, via the Information menu.
Explains the dashboard view for an overview of relay status, measurements, and events.
Details how to check the relay's self-supervision status, including internal faults and warnings.
Covers how to change the active language of the Web HMI session.
Covers viewing and acknowledging alarms through the Web HMI.
Guides on accessing and viewing different alarm views (Persisting, Fleeting, Available).
Explains the process of acknowledging selected alarms via the Web HMI.
Details how to view electrical measurements and phasor diagrams using the Web HMI.
Guides on accessing and viewing measurement values through the Web HMI.
Explains how to view phasor diagrams, including custom selections, via the Web HMI.
Guides on accessing monitoring data and views within the Web HMI.
Explains how to view the single-line diagram of the protected system via the Web HMI.
Guides on displaying and filtering parameters using the Import/Export function.
Explains how to edit parameter values through the Web HMI interface.
Describes how to save edited parameter values to the relay's flash memory.
Guides on clearing indications, registers, and acknowledging events via the Clear page.
Explains how to view and manage event logs from the relay.
Guides on accessing and viewing disturbance records stored in the relay.
Details how to export disturbance record files (CFG and DAT) to a computer.
Explains how to manually trigger a disturbance recording.
Guides on how to delete disturbance records from the relay.
Explains how to view and manage fault records, including saving and printing options.
Details how to export load profile records in CFG and DAT formats.
Covers importing and exporting relay settings in XRIO file format.
Guides on exporting relay settings to a computer in XRIO format.
Explains how to import relay settings from files, ensuring correct relay compatibility.
Details how to export a summary report containing recordings, logs, and parameters.
Explains how to access context-sensitive help within the Web HMI interface.
Provides systematic steps for tracing and identifying various types of faults.
Guides on checking modules, visual inspection, and identifying external vs. internal hardware faults.
Explains how to identify runtime errors using supervision events and relay restarts.
Covers identifying errors related to communication interruptions or link breakdowns.
Details checking LEDs for communication link status and activity.
Guides on reading internal log files via HMI USB or Web HMI for analysis.
Explains procedure to save log files to USB via Web HMI for analysis.
Details reading log files via the HMI's USB port using PCM600.
Guides on troubleshooting lost connections between the LHMI and the relay.
Explains the relay's self-supervision system for monitoring hardware, software, and external circuits.
Details the causes, indications, and recovery procedures for internal relay faults.
Describes how warnings are indicated and what actions to take for them.
Explains how the Ready and Home button LEDs indicate the relay's self-supervision state.
Lists essential steps and checks before starting the commissioning work.
Covers checks related to the physical installation of the relay and its components.
Details checks for the auxiliary supply voltage for the relay and LHMI.
Provides guidance on verifying the wiring and connections of Current Transformer (CT) circuits.
Covers checks for Voltage Transformer (VT) circuits, ensuring correct wiring and phase relationships.
Details procedures for checking binary inputs and outputs for correct operation.
Discusses user management, roles, and password policies for accessing the relay.
Explains predefined user categories, rights, and password character acceptance.
Covers setting up communication between the relay, PCM600, and other devices.
Details configuring IP addresses and physical connections for PCM600 communication.
Explains communication variants between PCM600 and the protection relay.
Covers configuring Ethernet ports, protocols, and serial communication settings.
Explains the use of primary and secondary IP addresses for Ethernet ports.
Details how to allow or block different communication protocols on network interfaces.
Describes the physical location and pinouts of serial communication connectors.
Guides on selecting serial communication protocols and configuring port settings.
Explains how to perform serial link diagnostics and monitor communication parameters.
Details how to define IP address, subnet mask, and gateway for Ethernet ports.
Covers defining general serial communication parameters like fiber/galvanic mode and baud rate.
Guides on changing protocol-specific settings like port, address, and link mode.
Explains how to configure RS-485 bias and termination using DIP switches.
Covers connecting and configuring both Local HMI and Switchgear HMI.
Details direct connection of LHMI to the relay using CAT 6 S/FTP cable.
Explains connecting LHMI to the relay via a station network using Ethernet.
Guides on connecting the SHMI to relays through a station network.
Describes the process of pairing LHMI and SHMI with the protection relay.
Covers setting the relay's system time, time zone, and daylight saving time.
Details procedures for testing protection relay functions and outputs.
Explains how to activate the IED test mode for simulated testing without current inputs.
Describes HMI features supporting testing, commissioning, and troubleshooting activities.
Guides on monitoring digital inputs/outputs and simulating inputs on the HMI.
Explains how to activate/deactivate output signals for protection functions during testing.
Guides on checking GOOSE messages received and sent by the relay.
Explains how to check Sampled Measured Values (SMV) data exchanged by the relay.
Details using Protection Monitoring for secondary injection testing.
Explains how to launch and use the HMI Client from PCM600 for viewing HMI pages.
Guides on activating and testing internal fault conditions on the relay.
Explains how to activate IED blocked or test and blocked modes for specific testing scenarios.
Describes the feature that traces hardware and software changes for traceability and support.
Details routine maintenance requirements, cleaning, and visual checks for the relay.
Covers general maintenance, cleaning, terminal tightening, and firmware update recommendations.
Outlines the importance of periodical testing and its role in maintaining performance.
Describes recommended methods for performing periodical tests, emphasizing restoration to original state.
Provides recommended intervals for periodical testing based on installation environment and operation frequency.
Defines technical terms and acronyms used throughout the manual.
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