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ABB RMC-100 User Manual

ABB RMC-100
215 pages
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ABB MEASUREMENT & ANALYTICS | 2105552MNAE
Remote Modular Controller
User Manual
RMC-100
Measurement made easy

Table of Contents

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ABB RMC-100 Specifications

General IconGeneral
Product Type DesignationRMC-100
Rated Voltage24 V DC
Output Voltage24 V DC
Protection ClassIP20
Weight0.3 kg
Input Voltage24 V DC
Humidity5 ... 95% RH, non-condensing

Summary

Compliance and Safety

General Safety Instructions

Essential safety warnings for installation, operation, and maintenance of the RMC.

Potential Safety Hazards

Details potential risks including high pressure, aggressive media, and electrical hazards.

System Description and Features

System Overview

Overview of RMC's capabilities, architecture, and features like I/O and communication expansion.

Physical Description of RMC-100

Electronic Board Components

Specifications of the RMC-100 electronic board components.

Communication Ports Overview

Overview of RMC's serial, USB, and Ethernet communication interfaces.

Inputs and Outputs (I/O)

Description of the RMC's Digital, Analog, and Pulse I/O ports.

Installation Procedures

Site Planning and Requirements

Requirements for enclosures, power sources, wiring, and location for RMC installation.

Basic Hardware Installation Overview

Overview of typical hardware installation procedures for the RMC.

Powering the RMC Controller

Describes the two modes for powering the RMC controller.

Startup and Configuration

Configuring RMC with PCCU32

Steps to configure the RMC using the PCCU32 software.

Establishing Local Communication

Procedures for establishing local communication between a PC/laptop and the RMC.

Using the USB Port for Communication

Instructions for connecting and setting up communication via the RMC's USB port.

Using the Ethernet Ports for Communication

Steps for establishing local communication with the RMC using its Ethernet ports.

Configuring Basic Parameters

Basic setup and configuration steps for the RMC after establishing local connection.

Configuring Serial Communications

Procedures for configuring COM 1 and COM 2 ports for peripheral devices.

Configuring Ethernet Network Communication

Determining network topology and configuring RMC for network communication.

Ethernet Network Modes Explained

Understanding and configuring RMC's Ethernet switch for 1 Network or 2 Network modes.

IP Addressing for Ethernet Interfaces

Requirements and methods for assigning IP addresses to RMC Ethernet interfaces.

Configuring RMC for 1 Network Mode (2-Port Switch)

Configuring the RMC as a 2-port switch for a single network environment.

Procedure to Configure 1 Network Mode

Step-by-step guide to configure the RMC in 1 Network mode.

Configuring RMC for 2 Network Mode

Separating Ethernet interfaces into two logical networks (VLANs).

Procedure to Configure 2 Networks Mode

Step-by-step guide to configure the RMC in 2 Network mode.

Configuring Input and Output Settings

Configuring I/O settings within PCCU32 Expert view mode.

Advanced Setup Procedures

Security Configuration Recommendations

General Security Guidelines

Recommended guidelines for securing access to the RMC.

Bi-Level Security Configuration with Switch

Activating secured access using the onboard security switch and bi-level codes.

Role-Based Access Control (RBAC) Configuration

Setting up RBAC to designate roles and control access levels to applications.

Creating RBAC Security Control File

Procedures for creating a new RBAC security system and control file.

Enabling RBAC Authentication on Ports

Enabling RBAC authentication on communication ports for secure access.

Securing SSH/SFTP Service

Securing SSH/SFTP services for secure login and file transfer.

Updating Default SSH/SFTP Keys

Procedures for updating SSH/SFTP private keys for security.

Calibration Procedures

Analog Input Calibration

Calibrating the RMC's analog input points using 3-point or 5-point methods.

Analog Input Calibration (Voltage Mode)

Step-by-step guide for calibrating analog inputs in voltage mode.

Analog Input Calibration (Current Mode)

Step-by-step guide for calibrating analog inputs in current mode.

Verifying Analog Input Calibration

Verifying the accuracy of analog input calibration by checking readings.

Analog Output Calibration

Calibrating the analog output signal to match external device requirements.

Service and Maintenance Procedures

Preserving Data and Configuration

Importance of preserving data and configuration files before maintenance or upgrades.

Saving Device Configuration

Procedures for saving device configuration files for backup purposes.

Saving Startup (Cold) Configuration to PC/Laptop

Saving the startup configuration to a PC or laptop using the 32-Bit Loader.

Restoring Device Configuration

Restoring the controller configuration from a saved package.

Updating Device Software

Procedures for updating the RMC's embedded software.

Loading the Software Update Package

Loading the downloaded software package onto the RMC using the 32-Bit Loader.

System Restart Options

Overview of RMC restart options and procedures.

Warm Restart with RESET Button

Performing a warm restart using the RMC's physical reset button.

Cold Restart from Device Loader

Performing a cold restart using the 32-Bit Loader.

Restart Using Factory Configuration

Restoring the RMC to its factory default configuration.

Part Replacement Procedures

Procedures for removing and replacing RMC parts.

Replacing the Electronic Board

Procedures for replacing the RMC's electronic board, including static precautions.

Troubleshooting Support

Serial Port Expansion with MOXA® Modules

Configuring the MOXA® Module

Manually configuring MOXA module IP network parameters and serial port settings.

Configuring RMC Ethernet for MOXA Support

Configuring the RMC Ethernet interface to handle communication with MOXA modules.

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