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ABB MEASUREMENT & ANALYTICS | 2105552MNAE

Remote Modular Controller

User Manual

RMC-100

Measurement made easy

Table of Contents2
Contents2
List of Tables6
Additional Information7
Table 0-1: Document Links7
Compliance8
Cyber Security8
Waste Electrical and Electronic Equipment (WEEE)8
Safety8
Potential Safety Hazards9
System Description10
Features Overview10
Table 1-1: General Specifications10
Physical Description11
RMC-100 Housing11
LCD Display13
Table 2-1: LCD Display Characteristics13
Enclosures14
Table 2-2: Xcore Enclosures Available14
Electronic Board15
Table 2-3: RMC-100 Electronic Board Specifications15
Processor and Memory16
Communication Ports16
Table 2-4: Memory Components16
Table 2-5: Ethernet Ports18
Inputs/Outputs19
Table 2-6: Analog Input Specifications20
Table 2-7: Analog Output Specifications21
Table 2-8: Pulse Input Specifications21
TFIO Expansion Interfaces22
Table 2-9: Digital Input and Output Specifications22
Power Ports23
Table 2-10: Power Connector Specifications23
Table 2-11: Power Source Requirements Per Mode24
Security Switch25
Reset Button25
Lithium Battery Switch25
Table 2-12: Battery Port Specifications25
Table 2-13: Charger/External Power Port Specifications25
Super Capacitor26
Embedded Software and Data26
Operating System26
Applications26
Table 2-14: Applications Available with RMC27
Configuration Files28
Customer Data Collection Files29
Log Files29
User Interface29
Secure Service Access Interface29
Installation29
Site Planning and Requirements29
Enclosure Requirements30
Battery and Charger Requirements30
External Power Supply Requirements30
Location Specifications and Design30
General Requirements30
Mounting Requirements30
Wiring Requirements30
Unpack and Inspect31
Basic Hardware Installation31
Ground the Controller31
Standalone Mounting32
Mounting When Using an Enclosure32
Wire Serial Communication Ports33
Table 3-1: Serial Communications Specifications33
Table 3-2: COMM 1 and COMM 2 Serial Communication Port Pinouts33
Wire Input and Output35
Table 3-3: Analog Input Pinouts36
Table 3-4: Analog Output Pinouts36
Table 3-5: Pulse Input Pinouts36
Connect Expansion Modules37
Connect Additional Devices with Ethernet37
Table 3-6: Digital I/O Pinouts37
Connect TFIO Modules39
Table 3-7: TFIO Modules40
Connect Third-Party Serial Modules41
Power the RMC41
Power-On Sequence41
Power with Battery and Charger42
Power with External Power Source44
Enable Lithium Battery Backup45
Startup46
Configure the RMC Using PCCU3246
Install the PCCU32 Interface46
Establish Local Communication46
Using the USB Port46
Table 4-1: USB Cabling46
Using the Ethernet Ports48
Table 4-2: Ethernet Cabling48
Using the MMI Port (When Using Enclosures)52
Configure Basic Parameters52
Configure the Station52
Table 4-3: MMI Cabling Specifications52
Table 4-4: Required Station Setup52
Change the LCD Display53
Configure Serial Communications53
Configure Serial Communication Ports53
Enable Serial Port Switched Output Power56
Configure Ethernet Network Communication56
Network Modes57
IP Addressing57
Configure the RMC for 1 Network Mode (2-Port Switch)58
Remote Access to RMC by Host (Connections)58
Local Access to RMC by Host (Connections)59
Daisy-Chain Connection Support for Other Devices60
Procedure to Configure 1 Network Mode61
Configure the RMC for 2 Network Mode62
Remote Access to RMC by Host (Logical Diagram)63
Local Access to Rmc/Daisy Chained Devices (Logical Diagram)63
Procedure to Configure 2-Networks Mode64
Expand Serial Communication Capacity67
Expand with Abb's XIO67
Expand with Third-Party Ethernet-Serial Devices67
Configure Input and Output67
Change the View Option67
Analog Input Configuration68
Analog Output Configuration68
Digital Input and Output Configuration68
Pulse Input Configuration69
Configure Directly Attached TFIO Interfaces70
Advanced Setup73
Configure the LCD Backlight73
Configure Low Power Use74
Configure Low Charger Alarm75
Customize the LCD Display75
Table 5-1: RMC Display Item Options75
Table 5-2: Annunciator Indicators76
Configure the Number of Display Groups77
Assign Annunciators80
Configure a Display Group83
Configure Group Display Items86
Configure the Plot for a Display Item (Optional)91
Table 5-3: Plot Types and Sizes93
Enable SSH/SFTP96
Application Credits (Credit Key)96
Verify the Applications97
Enable RMC for MQTT Support97
Configure Security (Recommended)99
Access Points99
Communication Interfaces99
User-Enabled Services99
Table 6-1: Default Communication Ports on the RMC99
Table 6-2: Non-Native Bluetooth Support on the RMC99
Open Transmission Control Protocol (TCP) Ports100
Table 6-3: User-Enabled Services on the RMC100
Table 6-4: Open TCP Ports on the RMC100
Denial of Service (DOS) Threshold Rates101
Security Guidelines101
Table 6-5: Denial of Service (DOS) Threshold Rates101
Table 6-6: RMC Security Guidelines101
Configure Bi-Level Security with Security Switch102
Configure Role-Based Access Control (RBAC)103
Default Access Roles104
Set up and Create a New RBAC Security Control File104
Edit the Security File105
Create a New User Account106
Enable RBAC Authentication on Communication Ports107
Table 6-7: Per-Port RBAC Authentication Options107
Use Default RBAC Credentials108
Secure the SSH/SFTP Service110
Supported SSH/SFTP Accounts110
SSH/SFTP Authentication110
Table 6-8: Security Keys110
Update Default SSH/SFTP Keys111
Calibration126
Analog Input Calibration127
Connect Calibration Equipment127
Table 7-1: AI Calibration Points127
Table 7-2: Typical Calibration Point Values127
Analog Input Calibration (Voltage Mode)128
Analog Input Calibration (Current Mode)137
Verify Analog Input Calibration149
Repeat Calibration in Case of Errors151
Analog Output Calibration153
Connect the Calibration Equipment153
Analog Output Calibration with no Load154
Define Engineering Unit Range163
Drive the AO from a Register168
Service and Maintenance168
Preserve Data and Configuration169
Collect Data169
Save the Device Configuration172
Restore the Device Configuration178
Use the Configuration from Another RMC179
Update Device Software180
When to Upgrade180
Software Update Packages for the RMC181
Download Software from the ABB Website181
Table 8-1: Software Included in Customer Package 2105452 (Standard RMC: 720 MHZ)181
Table 8-2: Software Included in Customer Package 2106260 (RMC-LITE: 300 MHZ)181
Determine Device Software Part Number/Version183
Load the Update Software Package185
System Restart188
Restart Type Overview188
Warm Restart with the RESET Button189
Table 8-3: Restart Types189
Warm Restart from the Device Loader190
Warm Restart from PCCU Entry Mode191
Warm Restart from Terminal Mode191
Cold Restart from the Device Loader192
Cold Restart from Terminal Mode193
Restart Using Factory Configuration194
Change the Clock195
Remove and Restore Power196
Remove Power from the Controller196
Reconnect Power to the Controller196
Part Replacement197
Replacement and Spare Parts List197
Return Parts for Repair197
Remove the RMC from the DIN Rail197
Remove the Housing Cover from the Base198
Replace the Lithium Battery199
Replace the 12 VDC Battery199
Replace the Electronic Board200
Replace the LCD Assembly201
Maintain Cleanliness of the RMC201
Troubleshooting Support202
Serial Port Expansion with MOXA ® Modules202
Configuration Overview203
Configure the MOXA ® Module203
Configure the RMC Ethernet Interface to Support MOXA205
11 Product Warranty214

Other manuals for ABB RMC-100

Startup Guide40 pages

Quick Start Guide2 pages

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ABB RMC-100 Specifications

General

Product Type Designation	RMC-100
Rated Voltage	24 V DC
Output Voltage	24 V DC
Protection Class	IP20
Weight	0.3 kg
Input Voltage	24 V DC
Humidity	5 ... 95% RH, non-condensing

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