APE 50 - User Manual

Other manuals for APE 50

Owner's Manual39 pages

Questions and Answers

F
Frederick Johnston Jr.Sep 12, 2025
Why APE Power Hammer alternator fails to charge?
- M
  Melissa BrowningSep 12, 2025
  If your APE Power Hammer's alternator fails to charge, it could be due to a drive belt being loose, which requires adjustment. It could also be due to open or high resistance in the charging or ground return circuits or battery connections, requiring inspection of all cables and connectors. Excessively worn, open, or defective brushes should be replaced with a brush assembly. An open rotor field coil requires replacing the rotor assembly.
J
joseph30Aug 27, 2025
How to fix excessive vibration in APE Power Hammer?
- T
  taylor38Aug 27, 2025
  Excessive vibration in your APE Power Hammer can be caused by several factors: * Loose, worn, or defective engine mounts: Tighten all mounting bolts securely and replace components as needed. * Loose pulley and damper: Retighten these components. * Loose or worn coupling on driven equipment: Inspect, align, and tighten the coupling to the driven equipment. * Defective damper or pulley: Replace the damper or pulley.
L
ljonesSep 8, 2025
What causes alternator charging rate to be high on APE Power Hammer?
- S
  samuel23Sep 8, 2025
  A high alternator charging rate on your APE Power Hammer can be due to loose connections, which require tightening to the alternator and regulator. Another cause is a defective regulator, which should be replaced.
C
cbradleySep 6, 2025
What causes alternator to be noisy in APE Power Hammer?
- S
  Stephen WoodwardSep 7, 2025
  A noisy alternator in your APE Power Hammer can stem from several causes. A defective drive belt should be replaced. Misaligned belt or pulley need to be aligned. If the pulley is loose, tighten the pulley nut; if the keyway is worn, install a new pulley. Worn bearings should be replaced. Shorted rectifiers in the alternator require replacing the diode assembly. Finally, a bent armature or rotor shaft necessitates replacing the component.
H
hector02Sep 5, 2025
What causes loud valve train noise in APE Power Hammer?
- D
  Debra LongSep 5, 2025
  Loud valve train noise in your APE Power Hammer can be caused by bent or broken valves, which require replacing the damaged parts. A broken camshaft can also cause this issue, so replace all damaged parts and thoroughly clean the engine. Additionally, broken or severely worn valve lifters can be the cause, necessitating replacement of the camshaft and valve lifters. Check for sticking valves and bent valve stems, and thoroughly clean the engine. Set the valve lash to the specified clearance.
M
Mary ReyesSep 4, 2025
What to do if APE Power Hammer stalls at low speed?
- J
  Jennifer MillsSep 4, 2025
  If your APE Power Hammer stalls at low speed, several factors could be responsible. The idle speed might be too low, which requires adjustment by your authorized dealer. Low fuel supply pressure, indicated by leaks or kinks in the fuel supply line, air in the fuel system, or a faulty fuel bypass valve, could also be the cause. Replace the fuel filter and check fuel pressure. The fuel transfer pump should supply fuel at 20 to 30 PSI to the engine when fully loaded. Other potential causes include a defective fuel nozzle, which should be replaced; defective or damaged fuel injection pumps, requiring replacement of the damaged parts; or high parasitic loads, which means checking for excessive loading due to auxiliary attachments.
H
hmasonSep 3, 2025
How to fix valve train clicking noise in APE Power Hammer?
- E
  Erica MillerSep 3, 2025
  A valve train clicking noise in your APE Power Hammer can be caused by excessive valve lash, which requires setting it to the specified clearance. Broken valve spring(s) can also cause this noise, necessitating their replacement along with any other damaged components. Insufficient lubrication in the valve compartment is another possibility, so check the lubrication and ensure it's very wet at all speeds. Clean the oil passages, especially those leading to the cylinder head.
S
Sharon DaySep 1, 2025
What causes mechanical knock in APE Power Hammer?
- S
  Shelly Kemp DVMSep 1, 2025
  Mechanical knock in your APE Power Hammer can be caused by several factors. It could be due to engine connecting rod bearing failure, which requires replacing the bearing and checking the connecting rod and crankshaft for damage. Replace these if necessary. Another cause could be main bearing failure, requiring bearing replacement. Damaged timing gear train components should also be replaced as needed. A broken crankshaft will also cause a mechanical knock, requiring its replacement. Finally, fuel dilution of crankcase oil can lead to mechanical knock, so correct any fuel leakage into the crankcase oil.
A
April SimmonsAug 31, 2025
Why APE Power Hammer has excessive fuel consumption?
- M
  Mr. Steve LangAug 31, 2025
  Excessive fuel consumption in your APE Power Hammer can be attributed to fuel system leaks, which require replacing the leaking components. Another possible cause is incorrect fuel injection timing, which requires attention from your authorized dealer.
C
carlamyersAug 30, 2025
What causes heavy combustion knock in APE Power Hammer?
- L
  Lauren GreeneAug 30, 2025
  A heavy combustion knock in your APE Power Hammer can arise from several issues. Air in the fuel system is one potential cause, requiring you to bleed the air from the system. Other causes include a defective fuel injection pump plunger and barrel assembly or a defective fuel injection nozzle, both of which would need replacement. Incorrect fuel injection timing can also cause this issue, but you will need to consult your authorized dealer.

Summary

Model 50 Vibro with Model 260 Power Unit Operation and Maintenance Manual

Preface

General

Overview of the manual's scope and purpose.

Guide to Using the Manual

Instructions on how to navigate and utilize the manual effectively.

Abbreviations

Lists and defines abbreviations used throughout the manual.

General Information

Machine Features

Highlights key features of the APE Model 50 Vibro and Model 260 Power Unit.

Machine Specifications

Provides detailed technical specifications for the Vibro and Power Unit.

General Description of 50 Vibro

Details the components and function of the APE Model 50 Vibro.

General Description of Model 260 Power Unit

Explains the features and purpose of the APE Model 260 Power Unit.

Major Component Definition

Component Identification

Identifies major components of the APE Model 50 Vibratory Hammer.

Hose Identification

Lists and identifies the various hoses used with the equipment.

Model 260 Power Unit Skid Identification

Identifies components of the Model 260 Power Unit skid.

Quick Disconnect Couplings

Details the quick disconnect couplings used for hydraulic connections.

Tool Set Identification

Lists and describes the tools included for maintenance.

Caisson Clamp Identification

Details parts related to the Caisson Clamp.

Safety Precautions

General Safety Precautions

Lists critical safety measures for operating and maintaining the equipment.

Warranty

Standard Warranty Terms

Outlines the terms and conditions of the product warranty.

Loading and Unloading

Model 50 Vibratory Hammer

Procedures for loading the APE Model 50 vibrator.

Model 260 Power Unit

Procedures for loading the APE Model 260 Power Unit.

What to do if damaged during shipment

Steps to take in case of shipping damage.

Preparation and Operation

Rigging of Vibratory Hammer

Instructions for properly rigging the vibratory hammer for lifting.

Installing the Clamp Attachment

Step-by-step guide for mounting the clamp attachment.

Plumbing the Vibro Hoses to the Power Unit

Connects the vibrator hoses to the power unit.

Filling Vibrator Pressure Hose

Procedure for filling the vibrator pressure hoses with oil.

Bleeding the Clamp Attachment Hydraulic Hoses

Removes air from the clamp attachment hydraulic hoses.

Precautions and Rules for Operation

Guidelines for safe and productive operation of the vibratory hammer.

Relief Valve Settings Prior to Operation

Sets the relief valve pressure for the Model 260 Power Unit.

Shut-down Procedures

Correct procedures for shutting down the APE Model 50 Vibratory Hammer.

Operation of the Remote Control Pendant

Details how to operate the unit using the remote pendant.

Normal Steps to Operate Vibrator

Outlines the standard sequence for operating the vibrator.

Maintenance

Daily Maintenance Required Prior to Operation

Daily checks to ensure the equipment is ready for use.

Checklist Once Power Unit Engine Is Started

Checks to perform after the power unit engine starts.

Maintenance and Adjustments (75 Hours)

Procedures for 75-hour maintenance and adjustments.

Maintenance and Adjustments (Eccentric Bearings)

Maintenance for eccentric bearings.

Maintenance and Adjustments in Severe Conditions

Adjustments for operation in severe conditions.

Lubrication - Vibratory Gearbox

Lubrication requirements for the vibratory gearbox.

Lubrication - Clamp Attachment

Lubrication for the clamp attachment.

Power Unit - Filters, Fluid Types, and Capacities

Lists filters, fluid types, and capacities for the power unit.

Power Unit - Hydraulic Fluid

Details the hydraulic fluid used and its properties.

Power Unit - Draining and Filling Hydraulic Fluid Tank

Procedures for draining and filling the hydraulic fluid tank.

Power Unit - Cleaning Hydraulic Tank Suction Filter

Steps for cleaning the hydraulic tank suction filter.

Power Unit - Changing Hydraulic Return Filter Element

How to change the hydraulic return filter element.

Power Unit - Steps to Remove the Element

Detailed steps for removing the filter element.

Hydraulic Motor - Installation and Start-Up

Guidance on installing and starting the hydraulic motor.

Vibro Trouble-Shooting

Vibro Trouble-Shooting Index

Lists common problems, causes, and remedies for the vibrator.

Model 260 Power Unit

Hydraulic Circuitry

Explains the hydraulic circuitry of the Model 260 Power Unit.

Clamp Circuitry

Details the hydraulic circuit for the clamp operation.

Drive Circuit

Describes the hydraulic circuit for driving the vibrator.

Return Filter

Information on the return filter for the hydraulic system.

Heat Exchanger

Function of the heat exchanger in cooling hydraulic fluid.

Manual Pump

Operation of the manual pump for filling the reservoir.

Hydraulic Oil Temperature

Monitors the hydraulic oil temperature.

Hydraulic Components

Lists and identifies hydraulic system components.

Hydraulic Schematic

Diagram of the power unit's hydraulic system.

Electrical Circuitry

Describes the electrical components of the power unit.

Diesel Engine

Details the diesel engine powering the unit.

Controls: Understanding How They Work

Explains the function of various control switches.

Clamp OPEN;OFF;CLOSE Switch

Operation of the clamp control switch.

Drive FORWARD;REVERSE Switch

Controls for the drive direction of the vibrator or drill.

SYSTEM OK Light

Indicates the operational status of the systems.

Throttle RAISE;OFF;LOWER Switch

Adjusts the engine throttle speed.

OIL PRESSURE Gauge

Monitors engine oil pressure for CAT engines.

ENGINE OIL PRESSURE Gauge

Monitors engine oil pressure for Cummins engines.

ENGINE OIL PRESSURE Switch

Safety switch for engine oil pressure.

WATER TEMPERATURE Gauge

Monitors engine water temperature.

WATER TEMPERATURE Switch

Safety switch for engine water temperature.

FUEL PRESSURE Gauge

Monitors engine fuel pressure.

TACHOMETER

Monitors engine speed (RPM).

Preparing The Electrical System For Start-Up

Steps to prepare the electrical system for engine start.

Engine Safety Shut-Down Button Switch

Function of the engine safety shutdown button.

Engine Safety Shut-Down (Three Causes Of Engine Shut-Down)

Details the three causes for engine automatic shutdown.

Remote Control Pendant

Operation and function of the remote control pendant.

Remote Pendant Wiring Diagram

Pin configuration and wire colors for the pendant cable.

Troubleshooting: Power Unit Electrical

Electrical troubleshooting for the power unit.

Engine Oil Pressure Switch

Troubleshooting the engine oil pressure switch.

Troubleshooting: Oil Pressure Sending Unit (CAT Engines Only)

Troubleshoots the CAT oil pressure sending unit.

Troubleshooting: Oil Pressure Sending Unit (CUMMINS Engines)

Troubleshoots the Cummins oil pressure sending unit.

Electrical Schematic

Diagram of the power unit's electrical system.

Cummins 6 CT8.3 Engine

Engine Operation Instructions

Basic instructions for operating the Cummins engine.

Pre-Start Inspection and Procedures

Checks and procedures before starting the engine.

Starting the Engine

Procedures for starting the Cummins engine via electric or air.

Engine Operation

Monitoring gauges and operating the Cummins engine.

Tachometer

Explanation of the tachometer function and reading.

Engine Oil Pressure

Interpreting and troubleshooting engine oil pressure readings.

Engine Jacket Water Temperature

Monitoring and troubleshooting engine coolant temperature.

Water Temperature Gauge

Checking water temperature gauge accuracy.

Fuel pressure

Fuel pressure gauge interpretation and troubleshooting.

Ammeter

Ammeter reading interpretation.

Air Cleaner Service Indicator

Indicator for air cleaner service.

Calibrated Gauges

Importance of calibrated gauges for system monitoring.

Preparing The Electrical System For Start-Up

Steps to prepare the electrical system for engine start.

Engine Safety Shut-Down Button Switch

Function of the engine safety shutdown button.

Altitude Operation

Adjusting settings for different altitudes.

Stopping

Procedures for safely stopping the engine.

After Stopping Checks And Procedures

Checks to perform after the engine has been stopped.

Stopping The Engine

Procedures for stopping the engine, including solenoid and governor methods.

Determining Cause Of Shutdown

Diagnosing reasons for engine shutdown.

Low Oil Pressure Checks

Troubleshooting steps for low oil pressure shutdowns.

High Water Temperature Checks - Engine Running

Checks for overheating while the engine is running.

High Water Temperature Checks-Engine Stopped and Cold

Checks for overheating with the engine stopped and cold.

Maintenance Recommendations

General maintenance recommendations for the engine.

Cooling

Recommendations for engine cooling system maintenance.

Electrical

Recommendations for electrical system maintenance.

Scheduled Oil Sampling

Procedure for scheduled engine oil sampling.

Fuel

Fuel handling and maintenance recommendations.

Air intake

Air intake system service.

Lubrication Specifications

Specifications for engine lubricating oils and grease.

Fuel Specifications

Recommended fuel types for diesel engines.

Coolant Specifications

Recommended coolant types and concentrations.

Lubrication and Maintenance

Schedule for engine lubrication and maintenance tasks.

Electrical System

Care and maintenance of electrical system components.

Battery

Battery maintenance, cleaning, and installation.

Charging the Battery

Safe procedures for charging the battery.

Engine Troubleshooting

Troubleshooting guide for common engine problems.

Engine Fails to Start

Causes and remedies for engine starting failures.

Misfiring

Causes and remedies for engine misfiring.

Erratic Engine Speed

Causes and remedies for unstable engine speed.

Low Power

Causes and remedies for reduced engine power.

Excessive Vibration

Causes and remedies for excessive engine vibration.

Heavy Combustion Knock

Causes and remedies for heavy combustion knock.

Valve Train Clicking Noise

Causes and remedies for valve train clicking noise.

Oil in Coolant

Causes and remedies for oil contamination in coolant.

Mechanical Knock

Causes and remedies for mechanical knocks.

Valve Spring Retainer Free

Causes and remedies for valve spring retainer issues.

Slobber

Causes and remedies for engine slobber.

Valve Lash Close-up

Causes and remedies for valve lash adjustment issues.

Excessive Valve Lash

Causes and remedies for excessive valve lash.

Premature Engine Wear

Causes and remedies for premature engine wear.

Coolant in Engine Lubricating Oil

Causes and remedies for coolant in oil.

Excessive Black or Gray Smoke

Causes and remedies for excessive black/gray exhaust smoke.

Excessive White or Blue Smoke

Causes and remedies for excessive white/blue exhaust smoke.

Low Engine Oil Pressure

Causes and remedies for low engine oil pressure.

Abnormal Engine Coolant Temperature

Causes and remedies for abnormal coolant temperature.

Starting Motor Fails to Crank

Causes and remedies for starting motor failure.

Alternator Fails to Charge

Causes and remedies for alternator charging failure.

Alternator Charging Rate Low or Unsteady

Causes and remedies for low/unsteady alternator charge rate.

Alternator Charging Rate High

Causes and remedies for high alternator charging rate.

Alternator Noisy

Causes and remedies for noisy alternator.

Stalls at Low Speed

Causes and remedies for engine stalling at low speed.

APE 50 Specifications

General

Brand	APE
Model	50
Category	Tools
Language	English

APE 50 - User Manual

Table of Contents

Other manuals for APE 50

Questions and Answers

Summary

Model 50 Vibro with Model 260 Power Unit Operation and Maintenance Manual

Preface

General

Guide to Using the Manual

Abbreviations

General Information

Machine Features

Machine Specifications

General Description of 50 Vibro

General Description of Model 260 Power Unit

Major Component Definition

Component Identification

Hose Identification

Model 260 Power Unit Skid Identification

Quick Disconnect Couplings

Tool Set Identification

Caisson Clamp Identification

Safety Precautions

General Safety Precautions

Warranty

Standard Warranty Terms

Loading and Unloading

Model 50 Vibratory Hammer

Model 260 Power Unit

What to do if damaged during shipment

Preparation and Operation

Rigging of Vibratory Hammer

Installing the Clamp Attachment

Plumbing the Vibro Hoses to the Power Unit

Filling Vibrator Pressure Hose

Bleeding the Clamp Attachment Hydraulic Hoses

Precautions and Rules for Operation

Relief Valve Settings Prior to Operation

Shut-down Procedures

Operation of the Remote Control Pendant

Normal Steps to Operate Vibrator

Maintenance

Daily Maintenance Required Prior to Operation

Checklist Once Power Unit Engine Is Started

Maintenance and Adjustments (75 Hours)

Maintenance and Adjustments (Eccentric Bearings)

Maintenance and Adjustments in Severe Conditions

Lubrication - Vibratory Gearbox

Lubrication - Clamp Attachment

Power Unit - Filters, Fluid Types, and Capacities

Power Unit - Hydraulic Fluid

Power Unit - Draining and Filling Hydraulic Fluid Tank

Power Unit - Cleaning Hydraulic Tank Suction Filter

Power Unit - Changing Hydraulic Return Filter Element

Power Unit - Steps to Remove the Element

Hydraulic Motor - Installation and Start-Up

Vibro Trouble-Shooting

Vibro Trouble-Shooting Index

Model 260 Power Unit

Hydraulic Circuitry

Clamp Circuitry

Drive Circuit

Return Filter

Heat Exchanger

Manual Pump

Hydraulic Oil Temperature

Hydraulic Components

Hydraulic Schematic

Electrical Circuitry

Diesel Engine

Controls: Understanding How They Work

Clamp OPEN;OFF;CLOSE Switch

Drive FORWARD;REVERSE Switch

SYSTEM OK Light

Throttle RAISE;OFF;LOWER Switch

OIL PRESSURE Gauge

ENGINE OIL PRESSURE Gauge

ENGINE OIL PRESSURE Switch

WATER TEMPERATURE Gauge

WATER TEMPERATURE Switch