BOXER KING 5600 - Fault 15: Chuck is Noisy

Service Manual 04/2010 Rev.B
129
FAULT 11
: THE CHUCK ARM DROPS:
 Replace the retainer valve 6.13.
 Check the chuck arm piston seals 6.15.
 On machines non CE proved replace the coil
valve 6.8.
FAULT 12
: THE CHUCK DOES NOT CLAMP
THE WHEELS:
 Check the jaws 7.19.
 Check the chuck cylinder pressure 6.5.
 Check the chuck cylinder 6.16.
 Check the manifold revolving 6.5.
 Call GS.
FAULT 13
: THE MACHINE SHOWS SLOW
HYDRAULIC MOVEMENTS:
 Check the hydraulic oil level 6.2.
 Check the high pressure circuit 6.3.
 Check the hydraulic pump 6.7.
 Call GS.
FAULT 14
: THE MACHINE SHOWS LOW BEAD
BREAKER POWER:
 Check the hydraulic oil level 6.2.
 Check the high pressure circuit 6.3.
 Check the saddle adjustment 6.6.
 Check saddle cylinder 6.9 and 6.10.
 Check saddle cylinder seals 6.9 and
6.10.
FAULT 15
: THE CHUCK IS NOISY:
 Check the gear oil level.
 Check if there is contact among pulleys and
their steel protection 5.9.
 Check the belts 5.9.
 Check motor pulley 5.9.
 Check if chuck motor fan is loosened 5.9.
 Check the chuck motor cable 5.8.
 Check the chuck motor 5.9.
 Check the warm screw 7.20.
 Call GS.
FAULT 16
: THE HYDRAULIC ASSY IS NOISY:
 Check the hydraulic oil level 6.2.
 Check the hydraulic motor fan 5.5.
 Check the hydraulic motor cable 5.4.
 Check the hydraulic motor 5.5.
 Check the joints 5.5.
 Check the hydraulic pump 6.7.
 Call GS.
FAULT 17
: DURING THE MOUNTING –
DISMOUNTING OPERATION THE CHUCK ARM
ALWAYS REQUIRES ADJUSTMENT:
 Check saddle adjustment 6.6.
 Check the tool holder arm 7.16 and 7.17.
 Check the saddle bushings 7.4.
 Call GS.
FAULT 18:
THE MACHINE SHOWS SLOW
TOOL HOLDER ARM MOVEMENT:
 Check the low pressure circuit 6.4.
 Check tool holder cylinder 6.17.
 Check if the hook is well adjusted 7.11
and7.13.
 Check if the screw support tool is well
adjusted 7.15.
 Check if the tool holder arm is fine 7.16
and7.17.
 Call GS.
FAULT 19:
THE ROBOTIC DOES NOT MAKE A
COMPLETE ROTATION:
 Check the robotic rotation 7.5.
 Check the robotic rotor 7.6.
 Check the lower robotic cam 7.7.
 Check the cabinet tool holder moving 7.8.
 Call GS.
FAULT 20:
MACHINE SHOWS OIL LEAKING
FROM THE GEAR BOX:
 Check the tank sealing 7.21.
 Check the worm screw seal 7.21.
 Call GS.