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BOXER KING 5600 User Manual

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140 pages
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Service Manual 04/2010 Rev.B
1
Author Stefano Muzzioli
BOXER KING 5600/5600R
TRUCK TYRE CHANGER
SERVICE MANUAL

Table of Contents

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BOXER KING 5600 Specifications

General IconGeneral
BrandBOXER
ModelKING 5600
CategoryTyre Changers
LanguageEnglish

Summary

Introduction and Tools

Introduction to the Service Manual

Overview of the manual's purpose and scope for qualified personnel.

Tools and Special Tools Required

Lists necessary tools and equipment for repair operations.

Use of Digital Multimeter

Instructions and safety precautions for using a digital multimeter.

Diagram Sections

Electric Diagrams Overview

Explains differences in electric diagrams between models.

Electric Diagram: CE Proved King 5600

Electrical diagram for the CE approved King 5600 model.

Hydraulic Diagram: CE Approved King 5600

Hydraulic diagram for the CE approved King 5600 model.

Electric System Maintenance

Electric Function Overview

Explains the machine's electric system: power, auxiliary, safety circuits.

Accessing Electric Parts

Guidance on safely accessing electrical components within the machine.

Power Supply Cable and Plug Check/Replacement

Procedure for checking and replacing the power supply cable and plug.

Hydraulic Motor Check and Replacement

Steps for checking and replacing the hydraulic motor.

Chuck Motor Check and Replacement

Steps for checking and replacing the chuck motor.

Emergency Switch S5 Check and Replacement

Steps for checking and replacing the emergency switch S5.

Hydraulic System Maintenance

Hydraulic Function Overview

Explains the hydraulic system's composition and operating pressures.

Access to Hydraulic Parts

Guidance on accessing hydraulic components and necessary preparation.

Hydraulic Oil Level Check and Levelling

Procedure for checking and maintaining the correct hydraulic oil level.

High Pressure Hydraulic Circuit Adjustment

Steps for checking and adjusting the high-pressure hydraulic circuit.

Hydraulic Pump Check and Replacement

Steps for checking and replacing the hydraulic pump.

King 5600R Robotic Cylinder Check and Replacement

Steps for checking and replacing the King 5600R robotic cylinder.

Mechanical Adjustments and Replacements

Saddle Check and Adjustment

Procedure for checking and adjusting the saddle mechanism.

Jaws and Claws Check and Replacement

Steps for checking and replacing jaws and claws.

Worm Screw Check and Replacement

Steps for checking and replacing the worm screw assembly.

Chuck Seal Check and Replacement

Steps for checking and replacing the chuck seal.

Troubleshooting and Service Bulletins

Troubleshooting Machine Issues

Diagnoses and solutions for common machine malfunctions.

Fault 1: Machine Not Working

Diagnosing why the machine fails to start or operate.

Fault 6: Hydraulic Movement Failure

Diagnosing issues when hydraulic movements do not occur.

Fault 15: Chuck is Noisy

Diagnosing and resolving issues related to a noisy chuck.

Service Bulletin: Hydraulic Plant Modification

Details a modification to the hydraulic plant and part replacements.

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