Service Manual 04/2010 Rev.B
3
TABLE OF CONTENTS
1.0 Introduction Pag. 5
2.0 Tools and special tools required Pag. 5
2.1 Use of digital multimeter Pag. 8
3.0 Diagrams section: electric and hydraulics Pag. 8
3.1 Electric diagram for CE proved King 5600 Pag. 9
3.2 Electric diagram for King 5600 supplied at 200/3/60 Pag. 17
3.3 Electric diagram for CE approved King 5600R Pag. 25
3.4 Electric diagram for King 5600R supplied at 200/3/60 Pag. 33
3.5 Hydraulic diagram for CE approved King 5600 Pag. 41
3.6 Hydraulic diagram for non CE approved King 5600 Pag. 43
3.7 Hydraulic diagram for CE approved King 5600R Pag. 45
3.8 Hydraulic diagram for non CE approved King 5600 R Pag. 47
4.0 Electric function Pag. 49
5.0 Access to electric parts Pag. 50
5.1 Power supply cable and plug: check and replacement Pag. 51
5.2 Main switch Q1: check and replacement Pag. 52
5.3 Circuit Breaker Q2: check and replacement Pag. 53
5.4 Hydraulic motor cable: check and replacement Pag. 54
5.5 Hydraulic motor: check and replacement Pag. 54
5.6 Fuses F1,F2,F3: check and replacement Pag. 56
5.7 Inverter pole switch Q3: check and replacement Pag. 57
5.8 Chuck motor cables: check and replacement Pag. 58
5.9 Chuck motor: check and replacement Pag. 58
5.10 Transformer: check and replacement Pag. 61
5.11 Fuses F4,F5,F6,F7: check and replacement Pag. 61
5.12 Link converter: check and replacement Pag. 62
5.13 Three polar meters K1,K2: check and replacement Pag. 62
5.14 Portable control cable: check and replacement Pag. 63
5.15 Switches S1: check and replacement Pag. 66
5.16 Micro switches S2, S3, and S6: check and replacement Pag. 66
5.17 Micro switches S2, S3 and S6 holders: check and replacement Pag. 66
5.18 Shut off cable: check and replacement Pag. 67
5.19 Shut off switch S4: check and replacement Pag. 68
5.20 Emergency switch S5: check and replacement Pag. 69
5.21 Robotic safety switch cable: check and replacement Pag. 70
5.22 Robotic safety switch: check and replacement Pag. 72
5.23 Coil connector cable: check and replacement Pag. 72
6.0 Hydraulic function Pag. 73
6.1 Access to hydraulic parts Pag. 75
6.2 Hydraulic oil level: check and levelling Pag. 78
6.3 High hydraulic pressure circuit: check and adjustment Pag. 79
6.4 Low hydraulic pressure circuit: check and adjustment Pag. 79
6.5 Hydraulic pressure of chuck cylinder: check and adjustment Pag. 80
6.6 Saddle cylinder sliding hydraulic pressure: check and adjustment Pag. 83
6.7 Hydraulic pump: check and replacement Pag. 85
6.8 Coil valve: check and replacement Pag. 87
6.9
King 5600 saddle cylinder: check and replacement Pag. 88
6.10 King 5600R saddle cylinder: check and replacement Pag. 90
6.11 King 5600 saddle cylinder seals: check and replacement Pag. 92
6.12 King 5600R saddle cylinder seals: check and replacement Pag. 94
6.13 Chuck arm cylinder: check and replacement Pag. 94
6.14 Chuck arm lowering speed: check and adjustment Pag. 95
6.15 Chuck arm cylinder seals: check and replacement Pag. 96
6.16 Chuck cylinder: check and repairing Pag. 96
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