BOXER KING 5600 - Tool Holder Cylinder: Check and Replacement

Service Manual 04/2010 Rev.B
99
Fig.212
 Mount the lip seal (Fig.213).
IMPORTANT!
INSTALL THE LIP SEAL WITH THE RING SIDE
TOWARDS THE OUTER SIDE OF THE
FLANGE.
Fig.213
 Install the plastic ring (Fig.214).
Fig.214
 Install the dustproof seal (Fig.215).
Fig.215
 Grease the cylinder and piston seals and
mount the piston by using rubber hammer.
 Install the rear flange 6.5.
 Turn on the machine.
 Open and close the chuck cylinder and verify
if it works fine and there is any oil leaking.
 Close the chuck cylinder and mount the cross
#4 and the spacer (Fig.207).
 Open the chuck cylinder ‘till end of the stroke.
 Mount the cross #3 and tighten the nut #2
FIRMLY.
 Install the protections #1 (Fig.207).
6.17 TOOL HOLDER CYLINDER:
CHECK AND REPLACEMENT
 : 1h
 : End wrenches 19,22,24 and 30mm, 6 and
8mm Allen wrenches, 13mm tube type
wrench, rubber hammers, manometer, green
loctite, hydraulic containers oil.
L : Defective chuck cylinder may cause the
following malfunctions:
1. Slow or locked tool holder movement.
2. Oil leaking.
IMPORTANT!
BEFORE STARTING WITH ANY DISMOUNTING
OPERATION, VERIFY IF THE MAXIMUM
HYDRAULIC PRESSURE IS CORRECTLY
REGULATED 6.4.
NOTE: THE REPLACEMENT OF THE WHOLE
CYLINDER IS ONLY SUGGESTED IN CASE OF
MECHANICAL DEFECTS.
TO CHECK THE CYLINDER:
 Install the manometer on the cylinder (6.4
Fig.142).
 Switch the machine on.
 In case of slow movement, move to left the
tool holder by keeping it clamped: during the
movement verify that the hydraulic pressure