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BOXER KING 5600 - Page 91

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Service Manual 04/2010 Rev.B
91
Fig.187
Remove the top split pin and washer and
push out the cylinder pin (Fig.188).
Fig.188
Remove the defective cylinder.
Remove the short oil hose from the cylinder.
Take the new cylinder and install on it the
shorter oil hose.
Install the new cylinder by placing the
eventual washers in the lower side.
IMPORTANT!
THE PISTON MUST BE ORIENTED AT 90°
COMPARED TO THE FRAME FOR AN EASY
INSTALLATION ON THE SADDLE (6.9
FIG.181).
Install the top washer and a new split pin.
Install the longer oil hose (Fig.187).
Insert the oil hose through its guide and
connect it to the hydraulic assy.
Turn on the machine.
Mount the saddle pin 6.9.
Install the support #4 by using loctite on the
screw (Fig.186). Tighten the screw FIRMLY.
NOTE: THE ROUNDING OFF (FIG.189) MUST
BE INSTALLED TOWARDS THE WELDING.
Fig.189
Install the shim/s and lock them by using
silicon (Fig.190).
Fig.190
Install the lower support #3 without tighten
firmly the screw #2 with loctite (Fig.186).
Turn the screw #1 ‘till to have completely
removed the clearance between cylinder and
support.
NOTE: IF THE CLEARANCE CANNOT BE
EASILY REMOVED, INSERT MORE SHIMS
BETWEEN CYLINDER AND SUPPORTS.

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