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Brother DP-525CJ User Manual

Brother DP-525CJ
194 pages
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R
WORD PROCESSOR
SERVICE MANUAL
MODEL:DP-525CJ/DP-530CJ/DP-540CJ/DP-550CJ
LW-800ic/LW-810ic/LW-810icBL/LW-840ic
REVISED EDITION

Table of Contents

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Brother DP-525CJ Specifications

General IconGeneral
TypeElectronic Typewriter
DisplayLCD
Printing MethodImpact
Print TechnologyDaisy Wheel
Power SourceAC adapter
KeyboardQWERTY
CorrectionAutomatic
Paper SizeA4

Summary

Chapter 1 Mechanical Theory

1. Ink Jet Printer

Overview of the ink jet printer mechanism.

1.1. Ink Jet Printer System Configuration

Components of the ink jet printer system.

1.2. Ink Jet Operation

Explains the operation of the ink jet printer.

1.2.1. Paper Feed Mechanism

Details the paper feed mechanism and its operation.

1.2.2. Carriage Assembly

Describes the carriage assembly and its components.

1.2.3. Carriage Motion Control

Explains how carriage movement is controlled.

1.2.4. Maintenance Station Operation

Details spitting, wiping, capping, and purging.

1.2.5. Sensors

Explains the function of sensors like home position and PE sensor.

1.3. INK CHG (Ink Change) Functions

Operator-initiated functions for ink cartridge and print head cleaning.

2. Keyboard

Describes the keyboard assembly and its components.

Chapter 2 Electrical Theory

1. System Configuration

Overview of major electronic components.

1.1. Main PCB (Printed Circuit Board)

Role of the main PCB in system control.

1.2. Switch PCB (Printed Circuit Board)

Function of the switch PCB in power management.

1.3. Keyboard FPC (Flexible Printed Circuit)

How the keyboard FPC transmits status.

1.4. FDD (Floppy Disk Drive) Module

Function of the FDD module.

1.5. LCD (Liquid Crystal Display) Module

Details of the LCD module and backlight.

2. Ink Jet Printer Configuration

Operation of ink cartridge, motors, and sensors.

3. Power Supply Circuit

How the power supply generates stable voltages.

4. Reset Circuit

Circuit for initializing the system.

5. CBIC and Peripherals

Details on CBIC (#8) and connected peripherals.

6. Printer Control

Control of ink jet head and motors.

7. Switch PCB

Configuration and function of the switch PCB.

8. Keyboard System

Explains keyboard operation and scanning.

9. LCD Module

Block diagram and control of the LCD display.

9.3. LCD Drive Voltage (VEE) Generation Circuit

Circuits for generating LCD drive voltages.

10. FDD (Floppy Disk Drive) Control

FDD controller and module functions.

Chapter 3 Troubleshooting

1. Introduction

Overview of troubleshooting procedures.

2. Precautions

Essential safety and handling precautions.

2.1. Personal Safety

Safety advice for handling the equipment.

2.2. Handling ESD-Sensitive Parts

Procedures for preventing ESD damage.

3. Checks Before Repair

Initial checks before attempting repairs.

4. Checks After Repair

Steps to confirm successful repair.

5. Troubleshooting Flow Charts

Visual guides for diagnosing problems.

6. Failure Analysis

Lists common problems and their causes.

7. SELF-TESTS

Procedures for running self-tests.

7.1. SERIAL NUMBER Input Display

How to enter the serial number for tests.

7.2. Self Print Mode

Performing the self-print test.

7.3. Self-Test Mode

Overview of available self-test types.

7.3.1. Display (LCD) Test

Tests for checking LCD functionality and patterns.

7.3.2. Print Checks

Tests for verifying print quality.

7.3.3. Keyboard Tests

Procedures for testing keyboard operation.

7.3.4. FDD Tests

Tests for checking FDD functionality.

7.3.4.5. FDD Read Error Rate Check

Checking for errors during disk reading.

7.3.5. PE (Paper-End) Sensor Test

Verifying the paper end sensor.

7.3.6. CR (Carriage Reset) Test

Testing carriage home position adjustment.

7.3.8. RS232C

Executing the RS232C echo-back test.

Chapter 4 Component Disassembly

1. Covers

Procedures for removing unit covers.

1.1. Upper Cover

Detailed steps for removing the upper cover.

2. LCD Module

Procedures for disassembling the LCD module.

2.1. Disassembling the LCD Module

Step-by-step guide to dismantle the LCD unit.

3. Keyboard Assembly

Procedure for removing the keyboard assembly.

4. Carrying Handle

Instructions for removing and installing the carrying handle.

5. Ink Jet Printer Assembly

Steps to remove the ink jet printer assembly.

5.1. Removing the Printer Assembly

How to detach the printer assembly.

5.3. Disassembling the Printer Assembly

Breaking down the printer assembly into smaller parts.

5.3.3. Disassembling the PF Unit

Procedures for disassembling the paper feed unit.

5.3.4. Disassembling the CA Unit

Steps for disassembling the carriage assembly unit.

5.4. Adjusting the CA Unit

Procedures for adjusting the CA unit.

5.4.1. Adjusting the Carriage Home Position

How to set the carriage home position.

5.4.2. Adjusting Belt Tension

Method for adjusting belt tension.

6. Removing the FDD Assembly

Instructions for removing the FDD assembly.

7. Switch PCB

Procedure for removing and installing the switch PCB.

8. Removing the Main PCB

Steps to remove the main PCB.

9. Removing the Shield Plate (ESD)

How to remove the shield plate.

Chapter 5 Maintenance

1. Lubrication

Information on lubricants and lubrication points.

1.1. Lubricants

List of recommended lubricants.

1.2. Precautions

Safety and handling precautions for lubrication.

2. Replacing the Ink Cartridge

Step-by-step guide to replace the ink cartridge.

3. Cleaning the Print Head

Procedures for cleaning the print head.

3.1. Cleaning the Print Head Automatically

Automatic cleaning procedure.

3.2. Cleaning the Ink Jet Nozzles and Contacts

Manual cleaning of nozzles and contacts.

3.3. Cleaning the Bracket Contacts (Carriage)

Cleaning contacts in the carriage.

Appendix A Specifications

1. Electrical System

Specifications for electrical components.

2. Printing

Details on printing methods, capacity, and paper.

3. Keyboard

Specifications related to the keyboard.

4. Environmental Tolerance

Specifications for operating and storage conditions.

5. Dimensions & Weight

Physical dimensions and weight of the unit.

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