134
POWERHEAD
REMOVAL AND INSTALLATION
IMPORTANT: Before installing cylinder head
cover, check valve clearance. Refer to VALVE
CLEARANCE on p. 58.
Install cylinder head cover gasket and cylinder
head cover. Tighten cover screws 88 in. lbs. (10
N·m).
Install electric starter. Tighten starter and bracket
screws to 16.5 ft. lbs. (23 N·m). Refer to Starter
Motor Service on p. 79.
Install ignition and electrical components. Refer to
COMPONENT SERVICING on p. 99.
Install the manual starter. Refer to Starter
INSTALLATION on p. 223.
Install fuel system components. Refer to FUEL
SYSTEM on p. 103.
Confirm correct wire and hose routing. Refer to
WIRE/HOSE ROUTING on p. 225.
Fill crankcase with recommended engine oil.
Refer to Engine Oil on p. 54.
Install side covers. Refer to side cover Removal
and Installation on p. 177.
Check for fuel, oil, or water leaks.
IMPORTANT: To avoid permanent powerhead
damage, instruct operator to repeat the original
outboard break-in procedure, as described in the
Operator’s Guide, before putting outboard back
into normal service.
005648
005649
005654
1. Cylinder head cover
2. Cover screw
005543
WARNING
Failure to check for fuel leakage could
allow a leak to go undetected, resulting in
fire or explosion.
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