Brusa ICS115 User Manual

OPERATION MANUAL
INDUCTIVE CHARGING S
YSTEM ICS115
- INDUCTIVE CHARGING SYSTEM ICS115
-
FOR INSTALLATION – OPERATION –
MAINTENANCE
Translation of original operation manual (English)
Read carefully before use! Keep safe for later reference!
BRUSA Elektronik AG
Neudorf 14
CH–9466 Sennwald
+41 81 758 19 00
www.brusa.biz

Brusa ICS115 Specifications

General

Brand	Brusa
Model	ICS115
Category	Battery Charger
Language	English

Summary

3 Product Identification

3.1 Product Identification Details

Lists specific device designations for which the manual is valid.

3.2 Product Code Explanation

Breaks down the product designation code for GPM and CPM.

3.3 Service and Contact Data

4 Product Description

4.1 Scope of Application and User Description

Defines intended use, user responsibilities, and identifies the user group.

4.1.2 Health Hazards

Warns about risks from electromagnetic fields for people with medical implants.

4.1.3-4.1.5 Intended Use and Improper Use

4.2 Functionality

Explains the basic operation of the ICS system and charging process.

4.2.1-4.5 ICS Characteristics

5 Safety and Warning Signs

5.1 Symbols and their Meaning

5.2 Safety Instructions and Danger Levels

Defines danger, warning, caution, and notice levels with associated safety advice.

5.3 General Safety Instructions

Provides general safety guidelines for thermal, electrical, and handling hazards.

5.4 Safety Equipment and Power Limitations

Details safety features like overvoltage, overcurrent protection, and object detection.

5.5 Warnings

6 Commissioning and Use

6.1 GPM Installation and Commissioning

Covers installing the GPM by qualified electricians and user familiarization.

7 Control and Operation

7.3 Displays and Signals

7.3.1 LED Display Statuses

Describes various LED states: Off, Initialization, Not Connected, Connected, Charging, Error, FOD, Fan Blocked.

7.5 Emergency Situations

Provides instructions for handling emergencies like smoke, fire, or feeling unwell.

7.6 Troubleshooting by User

Offers user-guided troubleshooting for common operational issues.

8 Maintenance

8.2 Behavior After Vehicle Accident

9 Deinstallation

10 Disposal

12 Annex A1

12.1 Technical Specifications

Presents technical specifications including emissions and signal frequencies.

12.1.1 Emissions

12.1.2 Dimensions and Center of Gravity

Provides dimensional data and center of gravity for GPM and CPM.

12.1.3 GPM Dimensions

12.1.4 CPM Center of Gravity

12.2 Technical Data

Lists basic and mechanical data for the ICS system.

12.2.1 Storage and Transport Conditions

12.2.2 Operation Conditions

Details operating conditions like wiring systems, voltage, and temperature ranges.

12.2.3 CPM Mechanical Data

12.2.4 GPM Mechanical Data

12.3 Specialist Personnel Requirements

Outlines qualifications and knowledge needed for installation/disposal personnel.

12.3.1 Specialist Requirements

Details the required education, knowledge, and experience for specialists.

12.3.2 Health Requirements for Personnel

Warns about electromagnetic field risks for personnel with medical implants.

12.4 Protective Equipment Information

12.5 ICS Preparation for Use

Covers installation information, GPM placement, and alignment.

12.5.2 GPM Placement

12.5.3 GPM to CPM Alignment

12.5.6 GPM Line Connections

12.5.6.1 Cable Assignment

Details the color coding and use for the GPM mains connection cable.

12.5.7 Assembly and Installation Planning

Guides the planning process for assembling and installing the ICS.

12.5.7.1 GPM Installation Planning

12.5.8 Transport and Storage

12.5.8.1 ICS Transport and Storage

12.5.8.2 GPM Transport and Storage

12.6 GPM Deinstallation

12.6.1 Deinstallation Procedure for GPM (Customer Service)

12.7 CPM Vehicle Integration

Covers the electrical, mechanical, and thermal integration of the CPM into vehicles.

12.7.2 CPM Mounting

12.7.3 CPM Line Connections

12.7.3.2 Pin Assignment LV-Connector

12.7.3.3 HV-Connector Pin Assignment (Code A)

12.7.3.4 HV-Connector Pin Assignment (Code B)

12.7.4 CPM Assembly and Installation Planning

12.7.5 CPM Transport and Storage

12.7.6 CPM Installation

Covers the installation of the CPM, emphasizing the need for an insulation monitor and high voltage safety.

12.7.7 CPM Deinstallation