2-2 2003 Buell P3: Chassis
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TORQUE VALUES
ITEM TORQUE NOTES
Brake bleeder valve 36-60
in-lbs
4-7 Nm Metric, Page 2-22
Brake line to master cylinder banjo
bolts
16-20 ft-lbs 22-27 Nm Page 2-26
Clutch lever screw 50-60
in-lbs
6-7 Nm Page 2-70
Footpeg support mounting bracket
bolts
25-30 ft-lbs 34-41 Nm Page 2-59
Frame-to-isolator rear fastener 30-33 ft-lbs 41-45 Nm
Apply several drops of LOCTITE 272 to last
few threads, Page 2-72
Front and rear brake rotor screws,
TORX
24-27 ft-lbs 33-37 Nm
Tighten in criss-cross pattern. Apply several
drops of LOCTITE 272 to last few threads,
Page 2-12
Front axle nut 38-42 ft-lbs 52-57 Nm
Apply several drops of LOCTITE 243 to last few
threads. Metric, Page 2-10
Front axle pinch screw 13-16 ft-lbs 18-22 Nm Metric, Page 2-10
Front brake caliper mounting bolts 18-22 ft-bs 24-30 Nm
Apply several drops of LOCTITE 272 to last few
threads, Page 2-29
Front brake caliper pad hanger pin 11-15 ft-lbs 15-20 Nm Metric, Page 2-29
Front brake hand lever nut 44-62
in-lbs
5-7 Nm Metric, Page 2-25
Front brake line clamp screw 36-60
in-lbs
4-7 Nm Page 2-31
Front brake switch screw 7-13
in-lbs
0.8-1.5 Nm Page 2-25
Front fender mounting screws 27-30
in-lbs
3.1-3.4 Nm Page 2-61
Front isolator mount bolt 63-70 ft-lbs 85-95 Nm Page 2-71
Front muffler bolts 22-25 ft lbs 30-34 Nm Page 2-58
Front sprocket cover bolts 30-36
in-lbs
3-4 Nm Page 2-60
Front tie bar bolt 30-33 ft-lbs 41-45 Nm Page 2-71
Handlebar clamp fasteners 120-144
in-lbs
14-16 Nm Page 2-70
Handlebar left and right housing
screws
25-33
in-lbs
3-4 Nm Page 2-70
Instrument panel screws 30-36
in-lbs
3-4 Nm
Apply several drops of LOCTITE 243 to last few
threads, metric, Page 2-67
Lower and upper header nuts 72-96
in-lbs
8-11 Nm Lower first, Page 2-58
Lower belt guard 30-36
in-lbs
3-4 Nm Page 2-63
Master cylinder cover screws 9-13 in-
lbs
1.0-1.5 Nm Page 2-30
Outboard isolator bolts 30-33 ft-lbs 41-45 Nm Page 2-71
Rear axle nut 48-52 ft-lbs 65-71 Nm Page 2-56
Rear brake caliper mounting screw,
large
18-22 ft-lbs 24-30 Nm Metric, Page 2-39
Rear brake caliper mounting screw,
small
15-18 ft-lbs 20-24 Nm Metric, Page 2-39
Rear brake caliper pad hanger pin 11-15 ft-lbs 15-20 Nm Metric, Page 2-38
Rear brake fastener 72-96
in-lbs
8-11 Nm Page 2-60
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