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Carel Power+ User Manual

Carel Power+
36 pages
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Power+
User manual
Speed drive
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Carel Power+ Specifications

General IconGeneral
Protection degreeIP20
Rated Power0.75-630kW
CommunicationModbus RTU
Operating Temperature-10°C to +50°C
Cooling methodForced ventilation
Ambient temperature range-10°C to +50°C
Relative humidity< 95% non-condensing
Storage temperature range-20...+70 °C (-4...+158 °F)

Summary

Power+ User Manual

Safety and Important Instructions

Essential instructions for safe operation and documentation.

Warnings and Safety Information

General Warnings

Important safety warnings regarding product use and installation.

Disposal of WEEE

Guidelines for proper disposal of waste electrical and electronic equipment.

Explanation of Symbols

Description of safety symbols used in the manual.

Warnings and Safety Rules

General Warnings

Warnings concerning installation, operation, and maintenance of the drive.

Fundamental Safety Rules

Critical safety rules to follow before performing any maintenance work.

Introduction to Power+

Functions and Main Features

Overview of the drive's capabilities and key characteristics.

Power+ Models

Description of different Power+ drive models available.

Installation Guide

Product Identification

How to identify the drive using its rating plate.

Drive Structure and Dimensions

Details on the physical structure and overall dimensions of the drive.

Drilling and Assembly

Instructions for drilling mounting holes and assembling the drive.

Installation Details

Cooling Requirements

Guidelines for proper cooling and ventilation of the drive.

Electrical Installation Steps

Procedures for safe and correct electrical installation.

Electrical Connections and Compliance

EMC Standards Compliance

Information on meeting Electromagnetic Compatibility (EMC) standards.

Detailed Electrical Connections

Step-by-step instructions for all electrical connections.

Wiring and Motor Connection

Earth Leakage Current

Considerations for earth leakage current and protection devices.

Connecting the Motor Cable

Instructions for connecting the motor power cable for correct rotation.

Safety and Network Connections

Safety Digital Input (STO)

Connecting the Safety Torque Off input for safety functions.

Serial Network Connection

Setting up serial communication via RS485 Modbus®.

Functional Layouts

Schematic Diagrams

Illustrating electrical layouts for single-phase and three-phase models.

General Connection Diagram

Complete Electrical Wiring

Comprehensive diagram of all electrical connections for the Power+ drive.

Specific Models and Components

Power+ Coldplate Models

Details on Coldplate models and their installation requirements.

PFC Coil Installation

Information on the PFC coil and its connection for single-phase models.

Optional Components: DC Choke and EMI Filter

DC Choke Installation

Instructions for installing the optional DC choke for three-phase models.

EMI Filter Connection

Guidelines for connecting the EMI filter for single-phase models.

Start-Up and Configuration

Drive Configuration

Setting drive parameters for motor control, communication, and startup.

Network Communication Setup

Configuring network address, baudrate, and parity.

Motor Control Mode Selection

Choosing between PM brushless, vector, or V/f control.

Motor Configuration Details

PM Brushless Motor Setup

Parameters for configuring PM brushless motors.

Asynchronous Motor (Vector Control)

Parameters for asynchronous motors with vector control.

Motor Control and Autotuning

Asynchronous Motor (V/f Control)

Parameters for asynchronous motors with V/f control.

Autotuning Procedure

Steps for automatic measurement and configuration of motor parameters.

Pre-Commissioning Checks

Essential checks to perform before commissioning the drive.

Drive Functions

Inputs and Outputs

Description of drive inputs and outputs.

Relay Configuration

Programming the relay output function.

Output Frequency Limits

Setting minimum and maximum output frequency.

Motor Rotation Direction

Inverting the motor's direction of rotation.

Speed Profile Configuration

Setting up a programmable speed profile.

Advanced Drive Functions

Speed Profile Execution Mode

Defining how the speed profile is executed.

Switching Frequency Settings

Adjusting the IGBT switching frequency.

Stop Mode Selection

Choosing between ramp stop or coast stop.

Flying Restart Feature

Enabling or disabling the flying restart function.

V/f Control for Asynchronous Motors

Detailed explanation of V/f control for asynchronous motors.

Start-up and Control Parameters

Motor Start-Up Current

Optimizing start-up current for motors.

PI Parameters for Speed Regulation

Configuring PI parameters for speed control.

Drive Commands

Commands for Run/Stop, Reset, and setting frequency.

Status Variables and Communication

Status Variables

Reading drive status, alarms, and operating data.

Modbus® Commands

Overview of Modbus® functions supported.

Protection Functions

Skip Frequency Settings

Avoiding specific frequencies to prevent mechanical resonance.

Switching Frequency Reduction

Automatically reducing switching frequency to prevent overtemperature.

Motor Speed Reduction

Reducing motor speed to prevent drive overtemperature.

Parameter Reference

Parameters Table Overview

Comprehensive list and description of drive parameters.

Parameter Table Details

Speed and Frequency Parameters

Parameters related to speed profiles, switching frequency, and relay configuration.

Communication and Address Parameters

Parameters for Modbus® communication and drive addressing.

Motor Control Parameters

Motor Control and Start-up Parameters

Parameters for motor control modes, start-up, and current limits.

Motor Electrical Data Parameters

Parameters for motor resistance, inductance, and power factor.

Commands and Status Variables

Drive Commands

Commands for Run/Stop, Reset, Autotuning, and frequency setting.

Status Variables Description

Detailed description of status variables and registers.

Status Variables and Registers

Motor and System Status Variables

Variables for motor frequency, current, voltage, and system status.

Alarm and Identification Data

Information on stored alarms and drive identification.

Alarm Management

Types of Alarms

Classification of drive and motor malfunctioning alarms.

Alarm Log and Reset Procedures

How alarms are logged and reset.

Alarm Causes and Solutions

Table of alarm codes, causes, and solutions.

Specific Alarms and Signals

Modbus® Communication Errors

Codes for Modbus® communication errors.

Motor Overtemperature Alarm

Configuration and setup for motor overtemperature alarms.

Serial Communication Interruption

Handling serial communication fault timeouts.

Alarm Signal with Relay

Using the relay output to signal drive alarms.

Technical Specifications

Environmental and Power Specifications

Operating conditions, power supply, and output specifications.

Rated Current Values and Cable Sizing

Rated currents, cable sizing, and fuse recommendations.

Appendix and Conversion Tables

Motor Conversion Formulas

Formulas for converting frequency, RPS, and RPM.

Motor Speed Conversion Table

Table for converting frequency to motor speed.

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