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CENTURION SYSTEMS D10 SMART - User Manual

CENTURION SYSTEMS D10 SMART
56 pages
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SLIDING GATE OPERATORS
Centurion Systems (Pty) Ltd
www.centsys.com
D10 SMART / D10 TURBO SMART /
D20 SMART
INSTALLATION MANUAL

Table of Contents

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Summary

1. Introduction

1.1. Important Safety Information

Crucial safety instructions and warnings for safe operation and installation.

Warnings for the Installer

Crucial safety instructions and warnings specifically for the installer.

1.2. Lightning Protection

Details on the surge protection philosophy and earthing requirements.

1.3. Theft Protection

Information on anti-theft features like cages and vibration sensors.

2. Specifications

2.1. Physical Dimensions

Provides the physical measurements and diagrams of the gate operators.

2.2. Technical Specifications

Lists detailed technical data, performance, and capabilities of the operators.

3. Product Identification

4. Required Tools and Equipment

5. New Site Installation Preparation

5.1. General Considerations for the Installation

Key factors and checks before starting a new gate operator installation.

5.2. Endstops

Instructions on fitting mandatory endstops for safe gate operation.

5.3. Guide-rollers and Anti-lift Brackets

Guidance on installing guide-rollers and anti-lift brackets for gate stability and security.

5.4. Starting and Running Forces

Procedures for testing and verifying gate starting and running forces.

5.5. Cabling Requirements

Details on the types and routing of cables required for the system.

6. Lubrication

7. Operator Installation

7.1. New Site Installations

Steps for installing the operator on a new site.

7.1.1. Locating an Initial Reference Point

Procedure for finding a reference point for operator placement.

7.1.2. Minimum Clearances

Site plan examples showing required clearances around the operator.

7.1.3. Locating the Operators Position

Guidance on positioning the operator relative to the gate and foundation.

7.1.4. Foundation Plate Installation

Instructions for installing the foundation plate in new or existing sites.

7.1.4.1. New Concrete Foundation

Steps for casting a new concrete foundation for the mounting plate.

7.1.4.2. Existing Concrete Plinth

Method for bolting the foundation plate onto an existing concrete plinth.

7.2. Retro-fit Installations (Existing Sites)

Guidance on retrofitting the operator into existing gate installations.

7.3. Conduit and Cable Length

Requirements for conduit protrusion and cable lengths for proper connections.

7.4. Preparing the Operator for Installation

Steps to prepare the operator unit before mounting.

7.4.1. Removing the Charger

Procedure for safely disconnecting and removing the charger unit.

7.4.2. Removing the Gearbox Trim and Battery Tray Assembly

Steps to remove the gearbox trim and battery tray assembly.

7.4.3. Removing the Control Card

Instructions for safely removing the control card from the operator.

7.5. Mounting the Gearbox

Process for mounting the gearbox assembly onto the foundation plate.

7.6. Routing the Cables

Guidance on properly routing cables through the unit and to the conduit.

7.7. Manual Override

Instructions for engaging and disengaging the manual override mechanism.

7.8. Height Adjustment

Steps for adjusting the vertical height of the operator unit.

7.9. Mounting the Rack

Detailed instructions for securely mounting the gate rack to the gate.

7.9.1. Fitting Steel Rack to the Gate

Method for attaching the steel rack to the gate using angle brackets.

7.9.2. Finalising the Height Adjustment

Final adjustments to the operator's height after rack mounting.

7.9.3. Placing the Gearbox Mounting Washers, Spring Washers and Lock Nuts

Securing the operator height using mounting hardware.

7.10. Re-assembling the D10 SMART; D10 Turbo SMART; D20 SMART

Steps to reassemble the operator unit after internal adjustments.

7.10.1. Placing the Gearbox Trim and Charger back into Position

Reinstalling the gearbox trim and charger assembly.

7.10.2. Placing the Control Card back into Position

Reconnecting the control card to its platform.

7.10.3. Reconnecting the Harnesses to the Control Card and Charger

Reconnecting all wiring harnesses to the control card and charger.

7.11. Installing the Origin Sensor and Marker

Steps for installing the origin sensor and marker for gate position detection.

7.11.1. Installing the Origin Sensor

Procedure for fitting the origin sensor into its designated slot.

7.11.2. Mounting the Origin Marker

Instructions for mounting the origin marker onto the gate rack.

7.11.3. Mounting the Origin Marker onto the Steel Rack

Specific method for mounting the marker on steel racks.

8. Completing the Installation

8.1. Fitting the Batteries

Instructions for correctly installing the internal batteries into the operator.

8.2. Accessory Installation and Storage

Guidance on installing and storing accessories within the operator unit.

8.3. Wiring the Control Card on its Default Settings

Details on default wiring configurations for the control card's I/O terminals.

8.3.1. Closing Infrared Beam Wiring (i5 Infrared Beams)

Wiring diagram for connecting i5 infrared safety beams.

8.3.2. Closing Infrared Beam Wiring (Photon Infrared Beams)

Wiring diagram for connecting Photon infrared safety beams.

8.3.3. External Radio Receiver and Loop Detector Wiring

Wiring diagrams for external radio receivers and loop detectors.

8.3.4. G-ULTRA to D10 SMART; D10 Turbo SMART; D20 SMART Wiring

Wiring connections between G-ULTRA and the gate operators.

8.4. Commissioning the System

Steps for commissioning the gate operator system using a smartphone app.

8.5. Applying the Warning Decal

Instructions for applying the safety warning decals to the gate.

9. General Maintenance

9.1. Gate Maintenance

Routine maintenance checks and corrective actions for the gate itself.

9.2. D10 SMART; D10 Turbo SMART; D20 SMART Maintenance

Specific maintenance procedures for the gate operator units.

10. Installation Handover

11. Warranty Information

CENTURION SYSTEMS D10 SMART Specifications

General IconGeneral
BrandCENTURION SYSTEMS
ModelD10 SMART
CategoryGarage Door Opener
LanguageEnglish

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