CUDA 2848 - User Manual

For technical assistance or the dealer nearest you,
visit our website at www.CudaUSA.com
8.930-369.0
2848
AUTOMATIC PARTS WASHER
OPERATOR'S MANUAL
CHECK
WATER LEVEL
DAILY
CAUTION
HOT ALKALI
DO NOT USE
FLAMMABLE
SOLUTIONS
DO NOT
OPEN WHILE
PUMP IS
RUNNING
OPERATING INSTRUCTIONS
MAINTENANCE INSTRUCTIONS
89303690-14
ATTENTION
USE ONLY CUDA APPROVED
DETERGENTS TO EXTEND
LABOR WARRANTY TO 1-YEAR!
MIX DETERGENTS 1 LB (1/2 KG) PER
5-GALLONS (15 LITERS) OF
W
ATER
For CUDA Appro
ved Deterg
ents visit
http://ww
w.cudausa.com or
call 888-319-0882
9.807-513.0
90-DAY LABOR WARRANTY
EXTENDS TO 1-YEAR
WITH EXCLUSIVE USE OF
CUDA DETERGENTS
LIM ITE D
■ 1.043-394.0 ■ 1.043-421.0 ■ 1.043-422.0
■ 1.043-423.0 ■ 1.043-424.0 ■ 1.043-425.0

Summary

SECTION 1: INTRODUCTION & SAFETY

General Safety Information

Essential safety guidelines and warnings for operating the parts washer, including handling hot materials and electrical hazards.

Owner;User Responsibility

Outlines owner and operator responsibilities for manual comprehension and machine maintenance to ensure safe operation.

SECTION 1: COMPONENT IDENTIFICATION - FRONT

SECTION 1: COMPONENT IDENTIFICATION - REAR

SECTION 1: COMPONENT IDENTIFICATION - FRONT-OPTIONS

SECTION 2: INSTALLATION

Before You Begin

Preparation steps and site selection advice before installing the machine, including power and water source considerations.

Make Electrical Connections

Instructions for safely connecting the machine to the electrical power supply according to codes.

Configure 24-hour, 7-day Timers

Guidance on setting up optional 24-hour, 7-day timers for heating and oil skimming system control.

Connect Compressed-Air Line

Procedures for connecting compressed air for optional features like power brushes and hand detail brushes.

Connect Water Line

Instructions for connecting the machine to a dedicated water supply line for automatic fill.

Fill Machine with Water and Add Detergent

Steps for filling the machine's sump with water and adding the correct factory-approved detergent.

SECTION 3: OPERATION

Main Operating Components

Overview of the primary functional parts of the parts washer, including controls and indicators.

Control Panel Overview

Explanation of the controls and indicators on the machine's control panel.

Timers and Thermostat Control

Details on using the wash cycle, heater, and oil skimmer timers and adjusting the thermostat for temperature.

Door Safety Switch Operation

How the door safety switch functions to ensure safe operation during wash cycles by preventing motor function.

Debris Screen and Air Flow Valve

Information on the debris screen's role in preventing clogs and the function of the optional air flow valve.

Detail Tray, Sump, and Power Brush

Description of optional detail tray, sump, and power brush features and their usage for cleaning.

Detail Brush

Instructions for using the optional detail brush and adjusting its cleaning solution flow.

Oil Skimmer

Explanation of the oil skimmer's function and how to use it for oil removal from the wash solution.

Water Level and Low Water Shut-off

Monitoring water level and the function of the low water shut-off system for pump and heating element protection.

Filtration and Sump Sweep Systems

Explanation of optional filtration and sump sweep systems for reducing manual sump cleaning.

Detergents and Additives

Information on approved detergents, additives, and their proper usage for optimal performance and maintenance.

Preparing and Washing Parts

Steps for preparing the machine daily and the procedure for washing parts effectively.

Shutting Down the Machine

Instructions for properly shutting down the machine at the end of the day to ensure safety and prevent issues.

SECTION 4: TROUBLESHOOTING

Troubleshooting Common Issues

Table addressing common problems like poor cleaning, no heating, foaming, and white powder on parts.

Troubleshooting Machine Operation Issues

Solutions for machine start, turntable, pump, and oil skimmer operation problems.

Troubleshooting Electrical System

Guidance on diagnosing and troubleshooting electrical system problems using diagrams and best practices.

Testing Individual Components

Procedures for testing various electrical components like timers, switches, heating elements, and thermostats.

SECTION 5: MAINTENANCE AND REPAIR

Maintaining the Machine

Schedule and procedures for daily, weekly, monthly, and semi-annual maintenance to ensure optimal performance.

Cleaning and Aligning Spray Nozzles

Instructions for cleaning and properly aligning the machine's spray nozzles for effective cleaning.

Using the Oil Skimmer System

Steps for effectively using the oil skimmer system to remove oil from the wash solution.

Cleaning Out the Sump

Procedures for cleaning the sump using filtration/sweep systems or manual cleanout methods.

Cleaning the Filters

Steps for cleaning or replacing filter bags in the filtration system to maintain solution clarity.

Repairing the Machine

General guidance and tools required for repairing common machine failures and worn parts.

Replacing Heating Elements and Thermostat

Detailed procedures for replacing the machine's heating elements and thermostat.

Replacing Turntable Motor and Control Panel Components

Steps for replacing the turntable motor and control panel timers and switches.

Replacing Oil Skimmer Motor

Instructions for safely removing and replacing the oil skimmer motor.

Exploded Views and Parts Lists

Front View Exploded Diagram

Detailed diagram of the front view of the machine with numbered components.

Front View Parts List

Detailed parts list corresponding to the front view exploded diagram.

Spray Arm Exploded View

Exploded view and parts list for the spray arm assembly.

Rear View Exploded Diagram

Detailed diagram of the rear view of the machine with numbered components.

Rear View Parts List

Detailed parts list corresponding to the rear view exploded diagram.

TT Motor Exploded View

Exploded view and parts list for the TT motor assembly.

Side Control Panel Exploded View

Exploded view and parts list for the side control panel.

Electrical Panel Exploded Views and Parts Lists

Diagrams and parts lists for various electrical panel configurations (e.g., 208V, 230V, 460V, 575V, 1PH/3PH).

Oil Skimmer Assembly Exploded View

Exploded view and parts list for the oil skimmer assembly.

WARRANTY

Limited New Product Warranty

Details the limited warranty coverage, exclusions, and claim procedures for CUDA automatic parts washers.

CUDA 2848 Specifications

General

Brand	CUDA
Model	2848
Category	Washer
Language	English