Dage 4000HS - Page 5

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6.3.2 Work Holders Available For the Zone Shear XY Table .................................. 40
7 DOING A TEST....................................................................................................... 42
7.1 NEW SAMPLE ..................................................................................................... 42
7.1.1 Understanding the screen layout ...................................................................... 42
7.1.2 Interlocks Open Message................................................................................. 43
7.2 COLD BUMP PULL TESTING.............................................................................. 44
7.2.1 Tool quality...................................................................................................... 44
7.2.2 Tool alignment................................................................................................. 45
7.2.3 Changing tweezer jaws .................................................................................... 45
7.2.4 Jaw closing force ............................................................................................. 47
7.2.5 Correct jaw opening position ........................................................................... 48
7.2.6 Work Holder Air Pressure Setting .................................................................. 48
7.3 BUMP PULL TEST MODES ................................................................................... 50
7.4 BUMP PULL TEST FAILURE MODES .................................................................... 54
7.5 BALL CLEARANCE USING A DS100KGHS ....................................................... 55
7.5.1 Tool quality...................................................................................................... 55
7.5.2 Changing a shear tool ...................................................................................... 55
7.6 HIGH SPEED TESTING USING A BS5KGHS........................................................... 56
7.6.1 Shear tool quality............................................................................................. 56
7.6.2 Ceramic shear tool removal ............................................................................. 56
7.6.2 Shear Test Work holder.................................................................................... 56
7.7 HIGH SPEED SHEAR TESTS BALL ALLIGNMENT ................................................. 57
7.8 ZONE SHEAR TESTING USING THE ZONE SHEAR TABLE ................................. 58
7.9 TEST RESULTS ................................................................................................... 59
7.9.1 List of results ................................................................................................... 59
7.9.2 Typical XBar/Range trend graph ..................................................................... 60
7.9.3 Grading the test................................................................................................ 61
7.9.4 Number of tests in a sample............................................................................. 62
7.9.5 CPK and other statistics................................................................................... 62
8 CALIBRATION....................................................................................................... 63
8.1 COLD BUMP PULL CARTRIDGE CALIBRATION.................................................... 63
8.2 SHEAR CARTRIDGE CALIBRATION .................................................................... 66
9 GETTING DATA FROM ANOTHER MACHINE.............................................. 71
9.1 SELECTING A REMOTE MACHINE ...................................................................... 71
10 QUESTION AND ANSWERS............................................................................ 72
10.1 DATA STORAGE ................................................................................................. 72
10.1.1 What is a sample.............................................................................................. 72
10.1.2 What happens on the <New Sample> screen ................................................... 72
10.2 CALIBRATION.................................................................................................... 74
10.2.1 How does the calibration work ........................................................................ 74
10.3 JOGGING PROBLEMS ......................................................................................... 75
10.3.1 The cartridge will not drive up or moves in one direction only ....................... 75
10.3.2 The table will not drive, or moves in one direction only.................................. 75