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Daikin MicroTech III DPS User Manual

Daikin MicroTech III DPS
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Installation and Maintenance Manual OM 1263
Group: Applied Air Systems
Part Number: OM 1263
Date: June 2018
MicroTech
®
III Unit Controller for
Rebel
®
Refrigeration Only Controls
Model DPS

Table of Contents

Questions and Answers:

Daikin MicroTech III DPS Specifications

General IconGeneral
CompatibilityDaikin HVAC Systems
Power Supply24 VAC/DC
DisplayLCD
Communication ProtocolBACnet, Modbus
CommunicationRS-485
Weight0.5 kg
Operating Temperature0°C to 50°C

Summary

MicroTech III Unit Controller Introduction

Model DPS Overview

Introduces the MicroTech III controller for refrigeration-only controls.

Controller Operation and Setup

Introduction to MicroTech III

Provides general information about the MicroTech III control system.

Adjusting PI Control Parameters

Explains the "velocity" form of PI loop and adjustment parameters.

Getting Started with the Controller

Unit Setup Guidance

Guides field technicians on unit setup with key topics.

Safety Precautions

Highlights hazards like temperature, moisture, and static discharge.

Controller Communications

IFB Board Functionality

Explains the IFB board's role in translating communication protocols.

Using the Keypad and Display

Keypad Controls and Navigation

Describes the physical controls and navigation methods of the keypad/display.

Menu Structure Overview

Outlines the organization of menus and items accessible via the keypad/display.

Accessing Controller Features

Password Protection

Details access levels and password entry for menu functions.

Controller Navigation and Modes

Navigation and Edit Modes

Explains how to navigate pages and edit values using the keypad and wheel.

Service Timer Functionality

Details overriding timers for testing and operational sequences.

Keypad/Display Menu Hierarchy

Main and Quick Menus

Entry points for basic operations, status, and set points.

View/Set and Commission Units

Menus for viewing/setting unit parameters and advanced configuration.

Controller Menus: Manual, Service, Configuration

Manual and Service Menus

For manual operation, diagnostics, and system settings.

Unit Configuration and Alarms

For setting up unit specifics and viewing alarm information.

View/Set Unit Menu Details

Unit Status and Settings

Summarizes unit status and control items.

Temperature and Flow Status

Displays temperature readings and fan flow status.

Commission Unit Menu Structure

Unit Setup, Timers, and Fan Configuration

Configures basic unit settings, timers, and fan parameters.

Compressor, Valve, and Alarm Configuration

Configures compressor, expansion valves, defrost, and alarm/event settings.

Service Menu Options

Save/Restore, Operating Hours, and Alarms

Manages configurations, tracks hours, and displays active alarms/logs.

Input/Output and Network Status

Shows status of I/O points, Modbus, and network settings.

Service Menu: Advanced Settings

Alarm/Event Logging and Network

Configures alarm/event logging and IP network settings.

HMI Setup and Sensor Offsets

Configures HMI display and calibrates temperature sensors.

Keypad/Display Menu: Trending

Trending Setup

Configures onboard trending for data points and export options.

Quick Menu Functionality

Quick Menu Items Description

Brief descriptions of items available in the Quick Menu.

View/Set Unit: Status Settings

Unit Status Settings Table

Summarizes unit status and control items with parameters.

Unit Status Settings Details

Status Item Descriptions

Explains each item within the Unit Status Settings menu.

View/Set Unit: Temperature and Flow

Temperature Menu

Displays unit temperature status information from various sensors.

Flow Status and Fan Control

Indicates fan status and controls supply/exhaust fan speeds.

View/Set Unit: Time and Date

Time/Date Menu Settings

Sets current time, date, UTC difference, and daylight savings.

Commission Unit: Setup and Timers

Unit Setup and Timer Settings

Configures basic unit settings, name, and timer parameters.

Supply Air Fan Configuration

Configures supply air fan settings like speed and RPM.

Commission Unit: Fan Configuration

Return/Exhaust Fan Setup

Configures return/exhaust fan settings like speed and RPM.

Commission Unit: Compressor Setup

Inverter Compressor Status and Setup

Displays and configures inverter compressor operational states and parameters.

Fault Codes and Refrigerant Status

Shows fault codes and refrigerant circuit pressures/temperatures.

Compressor Operation Details

Compressor State Descriptions

Explains compressor operating states and their implications.

Compressor Control Parameters

Details PI loop parameters and lockout settings for compressor control.

Commission Unit: Outdoor Fan Setup

Outdoor Air Fan Status and Setup

Displays and configures outdoor fan status and PI loop parameters.

Refrigerant Circuit and OA Fan Settings

Shows refrigerant status and specific OA fan PI loop settings.

Commission Unit: Expansion Valve Setup

Expansion Valve Status and Refrigerant Circuit

Displays valve status and refrigerant pressures/temperatures.

Expansion Valve Configuration

Configures settings for EVI and EVO valves, including superheat and subcooling.

Commission Unit: Defrost Setup

Defrost Operation States

Shows the state diagram for defrost operation transitions.

Defrost Initiation and Methods

Describes conditions triggering defrost and its temperature/time methods.

Alarm and Event Configuration

Alarm Delays and Configuration

Sets alarm delay times and logging options.

Event and Snapshot Configuration

Configures event logging and snapshot capture settings.

Manual Control Operations

Manual Control Parameters

Lists adjustable parameters for manual control of unit components.

Service Menu: Configuration Management

Save/Restore Parameter Settings

Saves/restores user configurations and resets to factory defaults.

Operating Hours Tracking

Tracks operational hours for various unit components.

Service Menu: Alarms and Status

Active Alarms and Alarm Log

Displays active alarms and logs recent alarm events.

Analog Input Status

Provides diagnostic info on unit analog inputs and sensor readings.

Service Menu: I/O and Digital Status

Universal I/O Status

Shows diagnostic info on universal inputs/outputs.

Digital Input/Output Status

Displays current status of controller's digital inputs and outputs.

Service Menu: Communication and Calibration

Modbus Status and Sensor Offsets

Shows Modbus status and allows sensor calibration.

Unit Configuration Setup

Unit Configuration Menu Variables

Lists configuration variables defining unit type, cooling, heating, etc.

Trending Setup and Data

Trending Menu Options

Configures onboard trending for data points and export options.

Default Trending Points

Lists default trending points available for ROC units.

Alarm Information and Unit Details

About this Unit

Displays unit identification and configuration string details.

Alarms Overview

Provides information on abnormal conditions and alarm handling.

Alarm Clearing and Problem Identification

Alarm Clearing Procedures

Explains how to clear active alarms via keypad, network, or auto-clear.

Sensor Problem Descriptions

Details specific sensor problems that limit unit operation.

Alarm Conditions: Sensor and Valve Issues

Temperature Sensor Problems

Addresses issues with defrost, suction, and discharge temperature sensors.

Valve and Fan System Issues

Addresses expansion valve and outdoor fan malfunctions.

Refrigerant Issues and Pressure Sensors

Addresses refrigerant charge and pressure sensor problems.

Alarm Conditions: Pressure and Compressor Issues

Pressure Sensor and Communication Problems

Addresses issues with pressure sensors and IFB board communication.

Compressor Temperature and Oil Issues

Addresses high compressor body temperature and oil problems.

Alarm Conditions: Valve and Protection Issues

4 Way Valve and Protection Interlocks

Addresses issues with the 4-way valve and protection interlocks.

Compressor Protection Strategies

Unloading Control Overview

Lists various unloading control functions to protect compressors.

Cooling Pressure Unloading

Details control action for high/low pressure during cooling.

Heating Pressure Unloading

Details control action for high pressure during heating.

Compressor Protection Mechanisms

Heating Protection and Discharge Line Control

Details protection against high/low pressure and high discharge line temperature during heating.

Inverter Compressor Protection Mechanisms

Details protection against high current, unloading requests, and compression ratio.

Compressor Protection: Temperature and Pressure

Inverter Compressor Board Temperature Protection

Details protection against high inverter compressor board temperature.

Low Differential Pressure Protection

Details protection against low differential pressure for oil return.

Operator's Guide: Unit Operation

Operator's Guide Overview

Covers day-to-day operation tasks like scheduling and alarms.

Determining Unit Operating State

Explains how to determine the current operating state of the unit.

Unit Operating States

Start Up and Basic States

Describes the start-up sequence and basic heating/cooling states.

Compressor Cooling Operations

Inverter Compressor Cooling Control

Details primary control devices and compressor control for cooling.

Input Devices and Compressor Configurations

Lists sensors and available compressor configurations.

Compressor Control Logic and Transitions

PI Loop and Output Control

Explains PI loop, output control, and step transitions for compressors.

Inverter Compressor Cooling States

Pre Start Pressure Equalization

Describes pressure equalization before compressor starts.

Standard Initialization Sequences (3-15 Tons)

Details device operations during standard initialization for cooling.

Cooling Initialization (16-28 Tons)

Standard Initialization (16-28 Tons)

Details device operations during standard initialization for cooling.

Alternate Cooling Initialization

Alternate Initialization (3-15 Tons)

Details device operations during alternate initialization for cooling.

Alternate Cooling Initialization (16-28 Tons)

Alternate Initialization (16-28 Tons)

Details device operations during alternate initialization for cooling.

Normal Cooling and Heating Operations

Normal Cooling State Actions

Describes device actions to maintain superheat and subcooling in normal cooling.

Fan Control and Fault Protection

Explains fan control and fault protection during cooling and heating.

Pumpdown and Standby States

Pumpdown Operation Details

Describes compressor operation entering pumpdown before standby for cooling.

Standby for Restart Sequence

Describes the standby state ensuring minimum cooling stage time.

Determining Unit Status

Cooling Status Determination

Indicates if mechanical cooling is allowed and reasons for disablement.

Heating Status Determination

Indicates if compressor heating is allowed and reasons for disablement.

Unit Performance and Mode Settings

Capacity and Mode Determination

Indicates current capacity and system modes (Off, Heat, Cool, Fan, Auto).

Ambient Temperature Lockouts

Describes how OAT affects heating and cooling operation lockouts.

Heat Pump Operation Modes

Heat Pump Control Overview

Explains transitions between cooling/heating and use of supplemental heat.

Heating Operations and Transitions

Describes heating operation, defrost, and supplemental heat transitions.

Heat Pump Heating State Machine

Compressor Heating State Transitions

Illustrates state transitions for compressor heating in heat pumps.

Inverter Compressor Heating States

Heating Initialization Sequences (3-15 Tons)

Details device operations during standard initialization for heating.

Heating Initialization (16-28 Tons)

Standard Initialization (16-28 Tons)

Details device operations during standard initialization for heating.

Alternate Heating Initialization (3-15 Tons)

Alternate Initialization (3-15 Tons)

Details device operations during alternate initialization for heating.

Alternate Heating Initialization (16-28 Tons)

Alternate Initialization (16-28 Tons)

Details device operations during alternate initialization for heating.

Normal Heat Pump Operations

Normal Heating State Actions

Details device actions during normal heating to control capacity and fans.

Heat Pump Pumpdown and Standby

Heating Pumpdown Details

Describes compressor operation entering pumpdown before standby for heating.

Standby for Restart (Heating)

Describes standby state ensuring minimum heating stage time.

Defrost Control for Heat Pumps

Defrost Operation States

Shows the state diagram for defrost operation transitions.

Defrost Initiation and Methods

Describes conditions triggering defrost and its temperature/time methods.

Heat Pump Valve Control

4 Way Valve and Solenoid Valve Operations

Explains operation of 4WV, SVR, and SVB valves in heat pump units.

Troubleshooting: Inverter Board Faults

Inverter Board Fault Code Categories

Lists fault codes for inverter boards, compressors, and outdoor fans.

Troubleshooting: Module Communication

IFB Communication Status

Indicates communication problems between the controller and devices via the IFB board.

Troubleshooting: Data Reception Status

ACS1 and ACS3 Data Reception

Shows initial confirmation data from devices on ACS1 and ACS3 channels.

Troubleshooting: Unit Start Failure

Troubleshooting: Unit Heating Failure

Troubleshooting: Component Checks

Fan Motor Resistance Checks

Checks fan motor resistance between phases and Vcc/GND.

Troubleshooting: Power Resistor Check

CHECK 3 – Power Resistor Test

Checks power resistor values using a tester according to resistance charts.

Troubleshooting: Error Code E5

E5 - Inverter Compressor Motor Lock

Describes E5 error, its detection, and supposed causes.

Troubleshooting: Error Code E7

E7 - Malfunction of Outdoor Unit Fan Motor

Describes E7 error, its detection, and supposed causes.

Troubleshooting: Error Code H7

H7 - Abnormal Outdoor Fan Motor Signal

Describes H7 error, its detection, and supposed causes.

Troubleshooting: Error Code L1

L1 - Defective Inverter PC Board

Describes L1 error, its detection, and supposed causes.

Troubleshooting: Error Code L4

L4 - Inverter Radiating Fin Temperature Rise

Describes L4 error, its detection, and supposed causes.

Thermistor Characteristics Data

Outdoor Unit Fin Thermistor R1T

Provides resistance/temperature characteristics for the outdoor fin thermistor.

Troubleshooting: Error Code L5

L5 - Momentary Overcurrent of Inverter Compressor

Describes L5 error, its detection, and supposed causes.

Troubleshooting: Error Code L8

L8 - Momentary Overcurrent of Inverter Compressor

Describes L8 error, its detection, and supposed causes.

Troubleshooting: Error Code L9

L9 - Inverter Compressor Starting Failure

Describes L9 error, its detection, and supposed causes.

Troubleshooting: Error Code P1

P1 - Inverter Over-Ripple Protection

Describes P1 error, its detection, and supposed causes.

Troubleshooting: Error Code P4

P4 - Inverter Radiating Fin Temperature Rise Sensor

Describes P4 error, its detection, and supposed causes.

Troubleshooting: Error Code PJ

PJ - Faulty Field Setting / PC Board Combination

Describes PJ error, its detection, and supposed causes.

Troubleshooting: Error Code U2

U2 - Power Supply Insufficient or Failure

Describes U2 error, its detection, and supposed causes.

Appendix: General Information

Supply Fan Failure Codes

Explains failure codes for supply fan motors (Hall Sensor, Overheated Electronics, Motor Overheated).

Appendix: Fan Failure Codes

Power Mod and Locked Motor Codes

Explains TFE (Power Mod Overheated) and BLK (Locked Motor) codes.

Communication Error Codes

Details SKF (Communication Error) and its causes.

Appendix: Fan Failure Codes (Continued)

Phase Failure and Voltage Issues

Explains PHA (Phase failure) and related voltage issues.

Appendix: Trending Data Selection

Primary Trending Select List

Lists HMI names, abbreviations, types, and IDs for primary trending points.

Appendix: Trending Data Selection (Secondary)

Secondary Trending Select List

Lists HMI names, abbreviations, types, and IDs for secondary trending points.

Appendix: Sample Wiring Diagrams

Wiring Diagram: DPS005A, 208V (3-15 Tons)

Provides a wiring diagram for a specific unit configuration.

Daikin Support and Resources

Training and Warranty Information

Information on training programs and product warranty.

Aftermarket Services and Documentation

Information on finding parts, service, and accessing the latest documentation.