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Datalogic DS6400 - User Manual

Datalogic DS6400
159 pages
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DS6400
Reference Manual

Table of Contents

Other manuals for Datalogic DS6400

Questions and Answers

  • S
    Stephen DanielSep 7, 2025
    Why Datalogic DS6400 Barcode Reader does not respond correctly to the external signal end?
    • J
      Joseph ColeSep 7, 2025
      If the Datalogic Barcode Reader does not respond correctly to the expected external signal end in On Line Mode or Serial On Line Mode, use the Genius™ software to check the “Reading Phase Timeout” parameterization within the OPERATING MODES folder.
  • T
    troy48Aug 22, 2025
    What to do if Datalogic Barcode Reader's “Phase On” LED is lit but there are no reading results?
    • G
      Greg AllisonAug 22, 2025
      If the Master’s “Phase On” LED is correctly lit, but you're not getting any reading results, make sure your software configuration aligns with your application conditions. Use the Genius™ software and check the OPERATING MODES folder to verify related parameters.
  • M
    Mallory HernandezSep 4, 2025
    Why is my Datalogic Barcode Reader not triggered in Serial On Line Mode?
    • C
      campbelltiffanySep 4, 2025
      If your Datalogic Barcode Reader is not triggered in Serial On Line Mode, verify in the Genius™ program, within the OPERATING MODE folder, that serial on line is enabled as the “On Line options” parameter value. Also, confirm that the Start-Stop string is correctly assigned and that the serial trigger source is properly connected and configured.
  • R
    richardbondSep 3, 2025
    What to check if Datalogic Barcode Reader is not transmitting to the host?
    • B
      Brittany EnglishSep 3, 2025
      If your Datalogic Barcode Reader is not transmitting to the host, check the following: * Ensure the serial cable is connected and correctly wired. * If using MAIN RS232 or RS485, verify the reference ground is connected to proper SGND Main Isolated (GND_ISO), ensuring it differs from GND power ground. * If using CBX100/CBX500, confirm the RS485 termination switch is OFF. * Check that serial host settings match the serial device settings.
  • A
    Angela BellSep 2, 2025
    Why are data from Datalogic DS6400 transferred to the host incorrect?
    • G
      Gabriel GomezSep 2, 2025
      If data transferred from your Datalogic Barcode Reader to the host is incorrect, corrupted, or incomplete, use the Genius™ program to check the following in the DATA COMMUNICATION SETTINGS/DATA FORMAT folder: * HEADER values * TERMINATOR values * SEPARATOR values * FILL CHAR values Also, verify the CODE FIELD LENGTH value and ensure the COM port parameters are correctly assigned.
  • S
    Stephanie WhiteAug 31, 2025
    Why Datalogic DS6400's “Phase On” LED doesn't light up on external trigger?
    • D
      David DennisSep 1, 2025
      If the Master’s “Phase On” LED isn't lighting up when the external trigger activates, consider these points: * Confirm whether you're using the 25/26-pin connector or the C-BOX 100 spring clamp connectors. * Check if the sensor is properly connected to the EXT TRIG/PS input. * Ensure power is supplied to the photo sensor. * Verify power is supplied to one of the two EXT TRIG/PS (NPN output). * Check if one of the two EXT TRIG/PS is grounded (PNP output). * Confirm the photo sensor LEDs (if any) are functioning correctly. * Verify the alignment of the sensor/reflector system (if present).
  • H
    hrussellAug 30, 2025
    How to troubleshoot a Datalogic Barcode Reader that won't power on?
    • P
      Patrick Hicks MDAug 30, 2025
      If the “Power On” LED is not lit on the Datalogic Barcode Reader, check the following: 1. Is power connected? 2. If using a power adapter (like PG6000), is it connected to the wall outlet? 3. If using rail power, does the rail have power? 4. If using C-BOX 100, does it have power (check switch and LED)? Check if you are referring to the 25/26-pin connector or the C-BOX 100 spring clamp connectors. Measure voltage either at pin 13 and pin 25 (for 25/26-pin connector) or at spring clamp 1 (for C-BOX 100).
  • S
    Shannon RochaAug 29, 2025
    What to do if my Datalogic Barcode Reader cannot read barcodes?
    • H
      hollandkarenAug 29, 2025
      If the Datalogic Barcode Reader isn't reading the target barcode and always returns 'No Read', check the synchronization of the reading pulse with the object. Ensure the scan line is correctly positioned and the barcode is in the center of the scan line; then run TEST MODE via Genius™ (Operating Modes). Also, verify the reading distance, tilt angle, and that the skew angle is less than 10° (for direct reflection). Enable different code types (except Pharmacode) with LENGTH = Variable in the CODE tab. Check the barcode quality. If unsuccessful, test with the BARCODE TEST CHART included with the product.
  • L
    lindahillAug 27, 2025
    What to do if my Datalogic Barcode Reader is not transmitting data?
    • S
      Susan HeathAug 27, 2025
      If the Datalogic Barcode Reader is not transmitting data to the host, check the serial cable connection and wiring. When using MAIN RS232 or RS485, ensure the reference ground is connected to proper SGND Main Isolated (GND_ISO), being careful that it differs from GND power ground. If using C-BOX 100, make sure the RS485 termination switch is OFF. Verify that the serial host settings match the serial device settings.
  • A
    Alexander OsborneAug 26, 2025
    How to fix Datalogic DS6400 Barcode Reader when power LED is not lit?
    • H
      Heather PrattAug 26, 2025
      If the “Power On” LED on your Datalogic Barcode Reader is not lit, check the following: 1. Ensure the power is connected. 2. If using an external power supply (like PG6000), verify it's connected to the AC source. 3. For rail power, confirm the rail has power. 4. If using CBX100/CBX500, check its power (switch and LED). Also, verify whether you're using the 25/26-pin connector or the CBX100/CBX500 spring clamp connectors. Measure the voltage at pin 13 and 25 (for 25/26-pin connector) or at the spring clamp Vdc and GND (for CBX100/CBX500).

Summary

REFERENCES

Reference Documentation

Lists documentation related to DS6400 management.

Support Through The Website

Details Datalogic's website for technical support and information.

Patents

Lists patents covering the product.

COMPLIANCE

Electrical Safety

Conformance to European Standard EN-60950 for electrical safety.

Laser Safety

Information on safe laser usage and classification.

Power Supply

Requirements for power supply units.

CE Compliance

Conformance to CE directives.

FCC Compliance

Compliance with FCC rules for radio interference.

GENERAL VIEW

GUIDE TO INSTALLATION

Point-to-Point Installation

Checklist for installing the DS6400 scanner in a point-to-point setup.

Master;Slave Lonworks Installation

Checklist for installing the DS6400 in a Lonworks Master/Slave network.

1 INTRODUCTION

1.1 PRODUCT DESCRIPTION

Overview of the DS6400 as a high-performance laser scanner with advanced features.

1.2 APPLICATIONS

Details the industrial applications and high reading performance of the DS6400.

1.3 MODEL DESCRIPTION

Explains the different DS6400 models based on optical and base configurations.

1.4 OSCILLATING MIRROR MODELS

Describes models with integrated oscillating mirrors for large reading areas.

1.5 INDICATORS

Explains the function of the LEDs on the Display and Keypad panel.

1.6 KEYPAD AND DISPLAY

Describes the functions accessible via the keypad and display.

2 INSTALLATION

2.1 PACKAGE CONTENTS

Lists the items included in the DS6400 scanner package.

2.2 MECHANICAL MOUNTING

Details how to position and install the scanner using the Step-a-Head feature.

2.3 POSITIONING THE SCANNER

Provides guidance on optimal scanner orientation for reading.

3 CBX ELECTRICAL CONNECTIONS

3.1 POWER SUPPLY

Details how to supply power to the scanner via CBX100/500 terminal pins.

3.2 MAIN SERIAL INTERFACE

Explains compatibility with RS232, RS485 full-duplex, and RS485 half-duplex.

4 CUSTOM CABLE ELECTRICAL CONNECTIONS

4.1 POWER SUPPLY

Specifies supply voltage and power consumption for scanner operation.

4.2 MAIN SERIAL INTERFACE

Outlines compatibility with RS232, RS485 full-duplex, and RS485 half-duplex.

5 LONWORKS CONNECTIONS

5.1 NETWORK TERMINATION

Explains the use of BT-6000 terminators in Lonworks systems.

5.2 LONWORKS INTERFACE

Describes using Lonworks for multi-sided or omni-station systems.

6 FIELDBUS CONNECTIONS

6.1 ETHERNET INTERFACE

Details the M12 4-pin connector for Ethernet models.

6.2 ETHERNET INTERFACE (OLDER MODELS)

Describes the RJ45 connector for older Ethernet models.

6.3 DEVICENET INTERFACE

Explains the 5-pin connector for DeviceNet models.

6.4 PROFIBUS INTERFACE

Details the 9-pin connector for Profibus models.

7 TYPICAL LAYOUTS

7.1 LOCAL LONWORKS NETWORK

Describes connecting DS6400 master and slaves in a local Lonworks network.

8 SOFTWARE CONFIGURATION

8.1 GENIUS INSTALLATION

Steps to install the Datalogic scanner configuration tool.

8.2 GUIDE TO RAPID CONFIGURATION

Provides guidance for quick scanner setup and configuration.

9 READING FEATURES

9.1 DS6400 FLASH DYNAMIC FOCUS

Explains the software-controlled focus system.

9.2 ADVANCED CODE RECONSTRUCTION (ACR 4)

Describes the technology for reconstructing damaged or tilted barcodes.

9.3 PACKTRACK

Details the patented system for assigning codes in omnidirectional reading stations.

9.4 PERFORMANCE

Provides reading conditions and requirements for standard applications.

9.5 READING DIAGRAMS

Illustrates conventions for calculating reading distances.

10 MAINTENANCE

10.1 CLEANING

Instructions for cleaning the laser beam output window.

10.2 EXTERNAL MEMORY BACKUP & RESTORE

Method for replacing readers and restoring station capacity.

10.3 AUTOMATIC SCANNER REPLACEMENT (ASR)

Procedure for restoring system functioning after scanner replacement.

11 TROUBLESHOOTING

12 TECHNICAL FEATURES

A ALTERNATIVE LAYOUTS

POINT-TO-POINT

Describes data transmission on main and auxiliary interfaces.

ID-NET GATEWAY

Details integrating DS6400 into an ID-NET™ network using CBX800 Gateway.

PASS THROUGH

Explains integrating DS6400 in networks via auxiliary interface.

RS232 MASTER;SLAVE

Describes integrating DS6400 in networks with non-Lonworks scanners.

GLOSSARY

Datalogic DS6400 Specifications

General IconGeneral
TypeFixed bar code reader
Wavelength680 nm
Sensor typeLaser
Read rate (max)1200 reads/s
Linear (1D) barcodes supportedCodabar, Code 128, Code 39, Code 93, GS1-128 (UCC/EAN-128), Pharmacode, U.P.C.
2D (matrix & stacked) barcodes supportedNot supported
Standard interfacesRS-232, RS-485
Connectivity technologyWired
Input voltage15 - 30 V
Power source typeDC
Power consumption (typical)15 W
CertificationIEC, EN, CDRH
Product colorBlack, Silver
LED indicatorsYes
Housing materialAluminum
Display technologyLCD
International Protection (IP) codeIP64
Storage temperature (T-T)-20 - 70 °C
Operating temperature (T-T)0 - 40 °C
Operating relative humidity (H-H)0 - 90 %
Weight and Dimensions IconWeight and Dimensions
Depth180 mm
Width113 mm
Height104.5 mm
Weight2000 g

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