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Datalogic DS8100

Datalogic DS8100
280 pages
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DS8110
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Reference Manual
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Table of Contents

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Datalogic DS8100 Specifications

General IconGeneral
BrandDatalogic
ModelDS8100
CategoryBarcode Reader
LanguageEnglish

Summary

References

Reference Documentation

Lists documentation related to DS8110 management, including connection box and controller manuals.

Support Through the Website

Provides information on accessing Datalogic's website for support, data sheets, manuals, and utilities.

Patents

Lists Datalogic patents related to the product and provides a link to the patent list.

Conventions

Safety and General Symbols

Explains symbols for notes, warnings, high voltage, laser caution, and ESD caution.

Compliance

Electrical Safety

States conformity with EN 60950 for electrical safety.

Laser Safety

Provides compliance information for international authorities regarding laser use.

Standard Regulations

Details laser diode use, eye safety precautions, and Class 2 laser classification.

Bureau of Indian Standard (BIS)

Mentions self-declaration for conformity to IS 13252.

Warning and Serial labels

Explains the warning label indicating laser light exposure and device classification.

Power Supply

States product intended for qualified personnel and UL/CSA certified power sources.

CSA Certified

Displays CSA certification mark and related compliance statements.

CE Compliance

Explains CE marking, essential requirements, and system integrator responsibility for risk assessment.

EAC Compliance

Mentions CU Conformity certification and Eurasian Mark.

FCC Compliance

Details FCC compliance rules for Class A digital devices and potential interference.

Chapter 1 Introduction

Product Description

Introduces the DS8110 scanner's features and design for omnidirectional reading applications.

General View

Provides a diagram and labels for the DS8110 scanner's components and ports.

Applications

Lists industrial applications and scenarios where the DS8110 excels, like code reconstruction and reading difficult codes.

Features Overview

Explains key features and technologies of the DS8110, such as DST, ACR, PACKTRACK, and e-Genius.

Model Description

Describes DS8110 versions based on interface, resolution, and optic version.

DS8110 Versions

Lists DS8110 models with their resolution and part numbers.

X-PRESS Human Machine Interface

Introduces the scanner's two external buttons for quick task performance.

Accessories

Lists available accessories like cables, connection boxes, and power supplies.

Photoelectric Sensor

Explains the photoelectric sensor's role in detecting items in the scanning area.

Encoder (Tachometer)

Describes the tachometer's function in providing feedback on conveyor speed and transmit point.

EncoderTachometer Step Settings

Details encoder step settings based on pulses per revolution for e-Genius configuration.

Photocraft EncoderTachometer Switch Setting

Illustrates switch settings for Photocraft encoders based on PPR and PNP/NPN configuration.

CBX Industrial Connection Box

Introduces CBX510 as an industrial connection box for peripherals and parameter backup.

SC5000 System Controller

Describes the SC5000 Controller for installation, setup, and maintenance of reading arrays.

Chapter 2 Mechanical Installation

Preparing for Mechanical Installation

Provides guidance on planning mechanical installation, including reviewing drawings and requirements.

Unpacking Instructions

Lists the contents of the DS8110 scanner packaging and verification steps.

Installation Sequence

Outlines the steps for mechanical installation before electrical installation.

What You Need to Know About Your Application

Lists essential information about the application needed for optimal DS8110 installation.

Installation

Specifies dimensions, clearances, and physical support requirements for scanner installation.

General Mounting Guidelines

Lists general precautions for installing, setting up, operating, and maintaining Datalogic products.

Mounting Structure Considerations

Details capabilities required for the mounting structure, such as adjustability and vibration resistance.

Mounting the Scanner

Explains how to mount the DS8110 scanner using screw holes or L-brackets.

Preferred Mounting Using Countersunk Screws

Describes preferred mounting using countersunk screws for precise laser line tolerance.

Alternative Mounting Using Cap Screws and Washers

Details alternative mounting methods using cap screws and washers with angle adjustments.

Positioning the Scanners

Advises on positioning scanners considering ideal label angles like pitch, skew, and tilt.

Chapter 3 Electrical Installation

Preparing for Electrical Installation

Lists steps for preparing electrical installation, including reviewing instructions and safety requirements.

Connecting a DS8110 Scanner

Provides a sequence for installing a DS8110 scanner, including mechanical and electrical steps.

Typical Connection Block Diagrams

Illustrates connection configurations for scanners, controllers, and peripherals.

MasterSlave Array with CBX510

Shows how to connect multiple DS8110 scanners in a Master/Slave array using CBX510.

DS8110 Barcode Scanners in an Array with SC5000 Master

Explains scanner connection in an array using an SC5000 Controller as the master.

General Electrical Installation Guidelines

Lists general precautions for electrical installation, including clearances and wire routing.

DS8110 Connector Panels

Details the connector panels on the DS8110 scanner for wiring and network connections.

Connecting a PC to the DS8110

Guides on connecting a PC to the DS8110 for setup and configuration via Ethernet.

Power Connector Pin-Out Table

Provides pin-out details for the DS8110 power connector for custom power supply wiring.

Power Connections

Offers general guidelines and warnings for making power connections safely.

CBX510 Connection Box

Introduces the CBX510 connection box and its interior layout for wiring.

Wiring Into the CBX510 Connection Box

Provides instructions for wiring into the CBX510 connection box, including wire preparation.

Main Serial Interface

Describes the optocoupled main serial interface compatible with RS232 and RS422 standards.

RS232 Interface

Details the RS232 interface used for host communication and code data transmission.

RS422 Full-Duplex Interface

Explains the RS422 interface for non-polled, long-distance, or noisy environment communication.

Photoelectric Sensor Connections to CBX510

Illustrates wiring the photoelectric sensor directly into the CBX510 terminal for trigger device use.

Photoelectric Sensor (NPN)

Provides wiring diagrams for connecting an NPN photoelectric sensor to the CBX510 terminal.

Photoelectric Sensor (PNP)

Offers wiring diagrams for connecting a PNP photoelectric sensor to the CBX510 terminal.

Tachometer Wiring to CBX510

Illustrates recommended wiring of an encoder/tachometer to the CBX510 terminal block for conveyor belt applications.

EncoderTachometer Wiring for NPN Output

Shows wiring diagrams for NPN output encoders/tachometers, noting potential color coding differences.

EncoderTachometer Wiring for PNP Output

Illustrates wiring diagrams for PNP output encoders/tachometers, noting potential color coding variations.

Digital Output Configuration to CBX510

Explains the CBX510 output block for wiring relays and options for digital I/O events.

CBX100 Connection Box

Describes connections for the CBX100, noting the ID-NET REF to ID-NET ID+ jumper requirement.

Connecting to the SC5000 System Controller (Optional)

Details SC5000 wiring connections for system master functionality in arrays.

Grounding

Provides steps for proper grounding to prevent electrical noise and ensure system function.

Check Scanner Installation

Instructs on verifying correct mechanical and electrical installation of scanners and controllers.

Chapter 4 E-Genius

Getting Started

Introduces e-Genius as a browser-based application for scanner setup and monitoring.

Prerequisites

Lists the necessary computer and browser requirements for setting up the barcode scanner.

Starting e-Genius

Provides steps to access e-Genius, including network connection and IP address configuration.

Monitor Mode

Explains how to use Monitor Mode for viewing settings and diagnostics without a password.

e-Genius Basics

Covers the e-Genius menu tree structure and entering text via the Text Entry Tool.

User Interface

Explains UI elements like Update/Reset buttons, disabled check boxes, and accessing help.

System Information

Explains using System Info to identify scanners, name the system, and set roles like Master or Standalone.

Modify Settings

Introduces the Modify Settings menu for initial system configuration and later modifications.

Operating Mode

Details the available operating modes (On Line, Continuous, PackTrack) and their related settings.

Chapter 5 Barcode Scanning Features

First-time Startup

Describes the initial power-up sequence, self-diagnostics, and LED tests of the DS8110.

Default Parameters

Lists factory default settings including password, enabled codes, and IP addresses.

Check Operations Using Test Mode

Outlines steps for quickly checking DS8110 operation using a test barcode and LEDs.

Basic Installation Procedures with the CBX510

Provides step-by-step procedures for mechanically installing scanners and CBX510.

LED Indicators

Explains the meanings of the DS8110 scanner's status LEDs (STATUS, COM/TEST, TRIGGER/LEARN, GOOD/SETUP, READY).

Control Panel Buttons

Describes the X-PRESS Human Machine Interface and its functions accessed via a single button.

X-PRESS Functions

Details quick access functions (TEST, LEARN, SETUP, NETCONFIG) via the X-Press button and LED feedback.

PackTrack

Explains PackTrack as an operating mode for omnidirectional reading stations to assign codes correctly.

Using the PackTrack Wizard

Provides step-by-step instructions for using the PackTrack Wizard for scanner calibration.

Top-Mounted Barcode Scanner Calibration Using PackTrack

Details calibration steps for top-mounted scanners using the PackTrack Wizard and XYZ coordinates.

Side-Mounted Barcode Scanner Calibration Using PackTrack

Outlines calibration steps for side-mounted scanners using the PackTrack Wizard and XYZ coordinates.

Bottom-Mounted Barcode Scanner Calibration Using PackTrack

Describes calibration for bottom-mounted scanners using the PackTrack Wizard and XYZ coordinates.

Verifying PackTrack Calibration

Guides on verifying PackTrack calibration using Diagnostics | Read Test.

Advanced Code Reconstruction (ACR)

Advanced Code Reconstruction (ACR)

Explains ACR mode for reconstructing barcodes from partial scans, unlike traditional linear reading.

Tilt Angle for Advanced Code Reconstruction

Discusses the importance of maximum tilt angle for successful code reconstruction in ACR.

Minimum Code Height for Advanced Code Reconstruction

Provides tables for minimum label heights required for ACR at different conveyor speeds and angles.

Reading Diagram

Reading Diagram

Explains how to identify the scanner model based on its serial label and resolution.

Chapter 6 Maintenance

Overview

Introduces maintenance instructions for optimum performance and life of DS8110 scanners.

Maintenance Tasks

Details maintenance tasks performed on an "as needed" basis, including exterior cleaning.

Exterior Cleaning

Provides steps for cleaning the scanner's exterior, excluding the exit window.

Cleaning the Exit Window

Gives instructions for cleaning the scanner's exit window using specific solutions and materials.

Cleaning the Photoelectric Sensor

Explains how to clean the photoelectric sensor's lens and reflector for trigger applications.

Cleaning the Tachometer

Provides steps for cleaning the tachometer wheels to ensure proper tracking function.

Tighten Mounting Hardware

Advises on checking and tightening mounting hardware for scanners and accessories.

Checking Barcode Scanning System Connections

Guides on checking wiring connections to panels and boxes for tightness and wear.

Chapter 7 Troubleshooting

Troubleshooting

Introduces troubleshooting procedures for diagnosing and servicing operational deficiencies.

LED Diagnostic Indication

Explains how LED blinking patterns signal failures and provide diagnostic information.

Error Codes and Resolutions

Lists error codes, descriptions, severity, explanations, symptoms, troubleshooting, and required actions.

Chapter 8 Technical Features

Technical Specifications

Details electrical, optical, reading, physical, environmental, and interface features of the DS8110.

Index

Index

An alphabetical list of topics and their corresponding page numbers for easy reference.

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