Appendix Multec 3.5 Fuel Injector Application Manual
10-14
Delphi Energy and Chassis Systems
Revision: 11/05-1
COMPONENT ASSEMBLY PRACTICES(CAP) MANUAL
AP:
FUEL SYSTEM DATA SHEET
Reviewer:
VEHICLE ASSEMBLY PLANT
VAP
PROCESS REVIEW
DATE:
Date
Code
Date Code
Date
Code
Date Code
1
2
3
4
5
1. What brand of fuel is factory fill? ________________________
2. Alcohol content __________________ Percent
3. RVP ________________________ PSI
4. DI _________
5. What is factory fill storage tank location? (in ground / above ground) ____________
6. How frequently are storage tanks cleaned? (Monthly/Quarterly/Yearly) ______________
7. What is the approximate distance of storage tanks to assembly line? _________________
8. What type of fuel lines are used to pipe fuel from storage tank to assembly line? ______________
9. What type of fuel filters are used? _______________
10. What is the location of the fuel filters? ____________________
11. What is filter media size? ________________ micron
12. What is PM procedure for fuel filters? _______________
13. What is quantity of factory fill? ___________ Gallons
14. What is vehicle fuel tank capacity? _____________ Gallons
15. What percentage of fuel tank capacity is factory fill? ______
%
1. Is assembly plant receiving & using engines in FIFO order? (Circle One) YES NO
2. Assembly Plant - "Daily Volumes". ____________
3. On average, the number of shifts worked per plant.
(i.e. 1, 2 or 3)
__________
4. Does assembly plant use lubricants in assembly of fuel system? (Circle One) YES NO
If yes, please identify in detail. _____________________________________
5. Is injector electrical connection made at the vehicle plant? (Circle One) YES NO
If yes, is injector electrical connection made carefully? (Circle One) YES NO
If yes, is injector wiring excessively stretched, pinched or chafed? (Circle One) YES NO
6. At what point is key first turned on following fuel fill? ____________________
7. Is engine controller (PCM/VCM) programmed on line? (Circle One) YES NO
8. If yes, what is program / fuel fill / system prime sequence?
Program / fuel fill / prime
Fuel fill / program / prime
8. Does fuel pump run during programming? (Circle One) YES NO
9. What is fuel system prime procedure? _____________________________________________
10. How long does fuel pump run to prime system? __________________seconds
11. Are the latest assembly instruction documents available & being observed by plant? YES NO
FUEL SUPPLY
INSTALLATION AND FUEL SYSTEM PRIME
STORAGE -
Build Date Code
Part Number: Part Number: Part Number: Part Number: