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Dolmar PS-6400 - Repair Manual

Dolmar PS-6400
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1Repair Manual PS-6400/PS-7300/PS-7900
02/05
Repair Manual
www.dolmar.com
PS-6400, PS-6400 H
PS-7300, PS-7300 H
PS-7900, PS-7900 H

Other manuals for Dolmar PS-6400

Questions and Answers

  • M
    Maria AlvarezJul 31, 2025
    What to do if warm Dolmar PS-6400 engine doesn’t start?
    • M
      Matthew CookJul 31, 2025
      If your warm Dolmar Chainsaw engine doesn’t start, it could be due to a wrong carburetor adjustment or flooding caused by excessive choke usage. Adjust the carburetor and avoid excessive use of the choke.
  • R
    ryansinghAug 6, 2025
    What to do if my Dolmar PS-6400 engine starts, but dies immediately?
    • A
      Andrea HaynesAug 6, 2025
      If your Dolmar Chainsaw engine starts but dies immediately, it could be due to several factors. Check the idling adjustment, and clean the fuel filter and carburetor. The tank venting might be defective, the fuel line interrupted, or the cable or STOP switch defective. Inspect the tank venting, fuel line, cable, and STOP switch. Also, the decompression valve could be dirty, so clean it.
  • J
    James BlanchardAug 13, 2025
    Why is there no chain lubrication in my Dolmar PS-6400?
    • J
      Jackie LucasAug 13, 2025
      If your Dolmar Chainsaw isn't lubricating the chain, it could be due to several reasons. The oil tank might be empty, so refill it. The oil guide groove could be dirty, so clean it. The oil-pump adjusting screw might be incorrectly adjusted, so adjust the oil pump. Lastly, the oil pump drive could be defective, so check it for any issues.
  • T
    Timothy AllenAug 18, 2025
    How to fix insufficient power in my Dolmar PS-6400?
    • R
      Randy Livingston PhDAug 18, 2025
      If your Dolmar Chainsaw has insufficient power, the issue might stem from a dirty air filter, incorrect carburetor adjustment, a clogged muffler, a clogged exhaust channel in the cylinder, a clogged spark arrester screen, or a worn piston. To address this, you should clean or replace the air filter, adjust the carburetor, and inspect the muffler and exhaust channels for any blockages.
  • M
    matthew73Oct 25, 2025
    Why my Dolmar PS-6400 engine does not start?
    • J
      Julian ButlerOct 25, 2025
      If your Dolmar Chainsaw engine is not starting or starts with difficulty, there may be several reasons. It could be a malfunction in the fuel supply, compression, or mechanical components. Check the ignition system, fuel supply, compression system, and mechanical components. Other potential causes include a faulty switch, wiring, plug cap, or spark plug. Inspect these parts for any defects. Also, the choke position might be incorrect, the carburetor or fuel filter could be dirty, or the fuel line might be bent or damaged. Adjust the choke, clean or replace the carburetor and fuel filter, and inspect the fuel line. Cylinder base packing ring or radial shaft packings could be defective. Check the cylinder and piston components for defects. Ensure the spark plug is sealing properly. Finally, ...

Summary

Troubleshooting

Sprocket Guard and Chain Tensioning System

Chain Brake System

Chain Brake Operation Principle

Stops chain within 0.1 seconds in kickback events.

Engaging the Chain Brake

Instructions on how to engage the chain brake mechanism.

Brake Band Replacement Procedure

Procedure for replacing the chain brake band.

Clutch Assembly

Clutch Spring Replacement

Replace springs if chain turns below 3200 rpm.

Chain Oil Pump System

Oil Pump Drive and Engagement

Oil pump driven by clutch drum lugs; oil supplied when chain moves.

Oil Lines and Supply Rate Adjustment

Connects oil lines and adjusts rate via screw.

Starter Motor and Recoil System

Replacing Starter Cable and Drum

Procedure for replacing the starter cable and drum.

Ignition System

Ignition System Inspection Procedures

Steps for inspecting ignition system components.

Ignition System Troubleshooting Guide

Diagnosing and resolving ignition faults.

Flywheel Installation and Ignition Gap

Setting the gap between flywheel magnets and ignition coil.

Carburetor System

Carburetor Settings and Speed Limiter

Factory settings, idle, and max speeds for carburetor.

Fuel Tank and Oil System

Cylinder and Piston Assembly

Cylinder and Piston Component Overview

Piston orientation, ring gap check, decompression valve.

Piston Removal and Installation

Steps for removing and installing piston using tools.

Cylinder and Induction Hose Assembly

Assembling cylinder with gasket and fitting induction hose.

Crankcase and External Components

Crankcase and Crankshaft Replacement

Procedures for replacing crankcase halves and crankshaft.

Torque Specifications

Dolmar PS-6400 Specifications

General IconGeneral
Engine Displacement63.3 cm³
Displacement63.3 cm³
Chain Pitch3/8"
Ignition SystemElectronic
Bar Length40 cm
Fuel Tank Capacity0.55 L
Chain Gauge1.5 mm (.058")

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